Tool Kit for 2.80mm (.110") Sealed Crimp Terminal, Male and Female
Doc No: ATS-6382515HM Release Date: 10-27-11
UNCONTROLLED COPY
Page 4 of 8
Revision: A
Revision Date: 10-27-11
TERMINAL
PRE-STRIPPED
WIRE WITH SEAL
Figure 6
WIRE STOP
BLADE
HANDLE
OPEN
LOCATOR
CLOSED
Figure 5
TERMINAL
PUSH HERE TO
OPEN WIRE STOP
7.
Turn the Locator Lock Latch up to lock. Make sure that the terminal is visually centered over the punch.
8.
Insert the proper wire with the seal over the terminal.
9.
Gently touch the wire stop with the end of the wire. See Figure 6 and 7.
10.
Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed.
Release handles to open the jaws.
11.
Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on
the wire. The terminal locator can be in either position.
12.
Visually inspect the crimped terminal for proper crimp location.
Note
: The tamper proof ratchet action will not release the tool until it has been fully closed.
For the Battery Power Tool:
1.
Cycle the Battery Power Tool to crimp the terminal to the
wire.
2.
Remove the crimped terminal from the terminal locator by
pressing down on the wire stop and gently pulling on the
wire. The terminal locator can be in either position.
3.
Visually inspect the crimped terminal for proper crimp
location.
Maintenance
It is recommended that each operator of the tool be made
aware of, and responsible for, the following maintenance steps:
1.
Remove dust, moisture and other contaminants with a clean brush, or soft, lint-free cloth.
2.
Do not use any abrasive materials that could damage the tool.
3.
Make certain all pins; pivot points and bearing surfaces in the tool head are protected with a thin coat of high
quality machine oil. Do not oil excessively. The use of light oil, such as 30 weight automotive oil, every 5,000
crimps or monthly, will significantly enhance the tool life and ensure a stable calibration. See Figure 8A or 8B
for lubrication points.
4.
Store the tool in a clean and dry area when not in use.
Figure 7
WIRE
INSULATION
PUNCH
CONDUCTOR
ANVIL
LOCATOR
INSULATION
ANVIL
WIRES AGAINST
LOCATOR STOP
CONDUCTOR
PUNCH
TERMINAL
WIRE SEAL
