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Hand Crimp Tool for HNF Female Terminals 

Doc No: ATS-6382357HM  Release Date: 07-15-11 

UNCONTROLLED COPY

 

Page 5 of 8 

Revision: A 

Revision Date: 07-15-11 

 

For the Battery Power Tool:

 

1.

 

Cycle the Battery Power Tool to crimp the 
terminal to the wire. 

2.

 

Remove the crimped terminal from the 
terminal locator by pressing down on the 
wire stop and gently pulling on the wire. 

3.

 

Visually inspect the crimped terminal for an 
acceptable crimp. 

 

Maintenance 

It is recommended that each operator of the tool 
be made aware of, and responsible for, the 
following maintenance steps: 
 
1.

 

Remove dust, moisture and other contaminants with a clean brush, or soft, lint-free cloth. 

2.

 

Do not use any abrasive materials that could damage the tool. 

3.

 

Make certain all pins; pivot points and bearing surfaces in the tool head are protected with a thin coat of high 
quality machine oil.  Do not oil excessively.  This tool was engineered for durability, but like any fine piece of 
equipment, it needs cleaning and lubrication for a maximum service life of trouble-free crimping.  The use of 
light oil, such as 30 weight automotive oil, every 5,000 crimps or monthly, will significantly enhance the tool life 
and ensure a stable calibration.  See Figure 8A or 8B for lubrication points. 

4.

 

Store the tool in a clean and dry area when not in use. 

 

Miscrimps or Jams for Crimp Hand Tools Only 

(See Figure 11)

 

Should this tool ever become stuck or jammed in a partially closed position, 

Do Not

 force the handles open or 

closed.

  The tool will open easily by rotating the small slotted screw marked with an arrow.  See Figure 11. 

 

Warranty

 

This tool kit is for electrical terminal crimping purposes only.  This tool kit is made of the best quality materials.  All 
vital components are long life tested.  All tools are warranted to be free of manufacturing defects for a period of 30 
days.  Should such a defect occur, we will repair or exchange the tool kit free of charge.  This repair or exchange 
will not be applicable to altered, misused, or damaged tools.   
 

CAUTION

:  Molex crimp specifications are valid only when used with Molex terminals and tooling. 

 

CAUTIONS

 

1.

 

Manually powered hand tools are intended for low volume or field repair.  This tool is 

NOT

 intended for 

production use.  Repetitive use of this tool should be avoided. 

2.

 

Insulated rubber handles are not protection against electrical shock. 

3.

 

Wear eye protection at all times. 

4.

 

Use only the Molex terminals specified for crimping with this tool. 

 

CAUTION:

 Repetitive use of this tool should be avoided. 

 

Certification 

Molex does not certify or re-certify commercial grade hand tools but rather supplies the following guidelines for 
customers to re-certify hand tools. 

LUBRICATION 

POINTS 

(BOTH SIDES) 

LIGHT OIL 

(EVERY MONTH 

 OR 

5,000 CRIMPS) 

Figure 8A 

Figure 8B 

Содержание 63823-5700

Страница 1: ...ing Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816 0300 Power Crimp Head which is installed into the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 and RoHS compliant SCOPE Products HNF Female Terminals for 1 0...

Страница 2: ... Size Conductor Crimp Insulation Crimp Pull Force Minimum Profile Height Width Height Width AWG mm2 mm In mm In mm In mm In N Lb C B A 94518 1 00 1 75 1 85 069 073 2 80 2 90 110 114 3 30 3 40 130 134 4 35 4 45 171 175 160 36 0 X 1 50 1 90 2 00 075 079 2 80 2 90 110 114 3 50 3 60 138 142 4 35 4 45 171 175 200 45 0 X 2 50 2 10 2 20 083 087 2 80 2 90 110 114 3 60 3 70 142 146 4 35 4 45 171 175 250 56...

Страница 3: ...Position the locator with the hole over the brass pivot shaft and snap it into place To remove the locator 1 Open the crimp hand tool and unlock the locator latch 2 Swing the locator open and away from the hand tool 3 Firmly press down on the brass pivot shaft with your thumb while pulling the locator up Slip the locator off the top of the brass pivot shaft OPERATION Open the tool by squeezing the...

Страница 4: ...erminal See Figure 5 Gently touch the wire stop with the end of the wire and align with the grips on the terminal See Figure 6 and 7 5 Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release handles to open the jaws 6 Unlock the locator latch and swing the locator open 7 Remove the crimped terminal from the terminal locator by pressing down ...

Страница 5: ... dry area when not in use Miscrimps or Jams for Crimp Hand Tools Only See Figure 11 Should this tool ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The tool will open easily by rotating the small slotted screw marked with an arrow See Figure 11 Warranty This tool kit is for electrical terminal crimping purposes only This tool kit is made of the b...

Страница 6: ...No Adapter Description Figure No 63823 5770 63810 1050 Hand Crimp Frame Short N A N A 9 63810 1000 Hand Crimp Frame Long N A N A 9 63816 0200 Battery Power Tool 110 V 63816 0300 Power Crimp Head 10 63816 0250 Battery Power Tool 220 V 63816 0300 Power Crimp Head 10 Applications for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 9 Figure 10 WARNING NEVER operate service install tool kits o...

Страница 7: ... A Revision Date 07 15 11 RATCHET RELEASE SCREW Figure 11 M4 X 8mm LONG BHCS 2 1 1 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 3 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Long 1 2 63823 5770 Tool Kit with Locator 1 3 63823 5775 Locator only REF ...

Страница 8: ... Page 8 of 8 Revision A Revision Date 07 15 11 Figure 12 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63823 5770 63823 5770 Tool Kit with Locator 1 http www molex com ...

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