Hand Crimp Tool for HNF Female Terminals
Doc No: ATS-6382357HM Release Date: 07-15-11
UNCONTROLLED COPY
Page 2 of 8
Revision: A
Revision Date: 07-15-11
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Insulation Crimp Note
:
Due to the terminal’s insulation grip design
and/or insulation diameter range, this tool
uses “overlap” form geometry in the
insulation punch. This produces an overlap
insulation crimp (A620 – compliant). While
the insulation punch profile may appear
“lopsided”, this is a normal condition for this
tool. See figure to the right. (Some tools with
multiple crimp pockets may not have the
“overlap” profile on all pockets).
CRIMP SPECIFICATION
After crimping, the conductor profiles should
measure the following (see notes below).
Terminal Series No.
Bell Mouth
Bend up Bend down Twist Roll Conductor Brush
mm
In.
Degree
Degree
mm
In.
94518
0.20-0.40 .008-.016
3
3
4
8
0.50- 1.50 .020-.059
Seam:
Seam shall not be open and no wire allowed out of the crimping area.
Terminal
Series No.
Wire Size
Conductor Crimp
Insulation Crimp
Pull Force
Minimum
Profile
Height
Width
Height
Width
AWG mm
2
mm
In.
mm
In.
mm
In.
mm
In.
N
Lb C B A
94518
-
1.00 1.75-1.85 .069-.073 2.80-2.90 .110-.114 3.30-3.40 .130-.134 4.35-4.45 .171-.175 160 36.0 X
-
1.50 1.90-2.00 .075-.079 2.80-2.90 .110-.114 3.50-3.60 .138-.142 4.35-4.45 .171-.175 200 45.0 X
-
2.50 2.10-2.20 .083-.087 2.80-2.90 .110-.114 3.60-3.70 .142-.146 4.35-4.45 .171-.175 250 56.2 X
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Note:
A crimp height chart is provided with this manual as Reference Only. Due to the wide range of wires, strands,
insulation diameters, and durometers, actual crimp height measurements may very slightly. An occasional,
destructive, pull force test should be preformed to check hand tool crimp. Pull Force value must exceed the
minimum pull force specifications listed.
CAUTION:
Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage
can occur to the tool or die.
OVERLAP
INSULATION
CRIMP
OVERLAP FORM GEOMETRY
ANVIL
PUNCH
WIRE
