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Tool Kit for KK® .156 Centers Crimp Terminals

 

Doc No: ATS-6381166HM  Release Date: 08-02-06 

UNCONTROLLED COPY

 

Page 3 of 9 

Revision: D 

Revision Date: 04-24-12 

SWING 

LOCATOR 

OPEN 

PRESS DOWN 

ON THE BRASS 

PIVOT SHAFT 

LIFT UP ON 

THE LOCATOR 

Figure 2 

ANVILS 

POWER 

CRIMP 

HEAD 

Figure 1 

PUNCHES 

M4 X 10 LONG 

BHCS 

M4 X 18 LONG

 

BHCS 

 

CAUTION: 

Install only Molex terminals listed above with this tool.  Do not crimp hardened objects as damage 

can occur to the tool or die. 

 

INSTALLATION

 

To install the Tool Kit into the Power Crimp Head follow the steps below: 
 

Anvils and Punches Installation 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
1.

 

Insert the Anvils into the bottom slots of the nest.  Install the M4 x 10 long BHCS and tighten in place. 

2.

 

Insert the Punches into the top slots of the nest.  Install the M4 x 18 long BHCS and tighten in place.  See 
Figure 1. 

 

Locator Installation and Removal 

Follow the steps below to install or replace the locator.  See Figure 2. 
 

To install the locator

 

1.

 

Position the locator with the hole over the brass pivot shaft and snap it 
into place. 

 

To remove the locator 

1.

 

Open the crimp hand tool. 

2.

 

Swing the existing locator open and away from the hand tool. 

3.

 

Firmly press down on the brass pivot shaft with your thumb, while 
pulling the locator up.  Slip the locator off the top of the brass pivot 
shaft. 

 

OPERATION 

 
Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will 
release the handles, and the hand tool will spring open. 

Figure 3 

LOCATOR 

JAWS OPEN 

Содержание 63811-6600

Страница 1: ...18 30 AWG Terminal Series No Terminal Order No Wire Size Insulation Diameter Strip Length Loose Piece Reel AWG mm mm In mm In 1797 08 01 0102 08 05 0104 08 01 0101 08 06 0101 18 24 0 80 0 20 1 78 2 7...

Страница 2: ...076 111 2 25 00 X 20 0 50 0 91 1 01 035 039 1 93 076 66 7 15 00 X 22 0 35 0 91 1 01 035 039 1 93 076 53 4 12 00 X 24 0 20 0 89 0 99 034 038 1 93 076 31 1 7 00 X 1797 24 0 20 0 85 0 95 033 037 1 68 06...

Страница 3: ...the M4 x 10 long BHCS and tighten in place 2 Insert the Punches into the top slots of the nest Install the M4 x 18 long BHCS and tighten in place See Figure 1 Locator Installation and Removal Follow...

Страница 4: ...end of the wire See Figure 5 6 Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release handles to open the jaws 7 Remove the crimped terminal...

Страница 5: ...racteristics of an application 5 When tool is not in use keep the handles closed to prevent objects from becoming lodged in the crimping dies and store the tool in a clean dry area Miscrimps or Jams S...

Страница 6: ...ranty CAUTION Molex crimp specifications are valid only when used with Molex terminals and tooling CAUTIONS 1 Manually powered hand tools are intended for low volume or field repair This tool is NOT i...

Страница 7: ...cations for the Tool Kit Hand Crimp Tool Battery Powered Tool Figure 9 Figure 10 WARNING NEVER operate service install tool kits or adjust the Power Crimp Head without proper instruction and without f...

Страница 8: ...1 1 3 M4 X 6mm LONG BHCS M4 X 12mm LONG BHCS 5 6 WITH TOOL KIT LOCATOR ONLY M4 X 12mm LONG BHCS 4 4 2 5 HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 0100 Hand Crimp Frame...

Страница 9: ...ED COPY Page 9 of 9 Revision D Revision Date 04 24 12 Figure 12 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity...

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