Tool Kit for KK® .156 Centers Crimp Terminals
Doc No: ATS-6381166HM Release Date: 08-02-06
UNCONTROLLED COPY
Page 2 of 9
Revision: D
Revision Date: 04-24-12
▲
Insulation Crimp Note
:
Due to the terminal’s insulation grip design
and/or insulation diameter range, this tool
uses “overlap” form geometry in the
insulation punch. This produces an overlap
insulation crimp (A620 – compliant). While
the insulation punch profile may appear
“lopsided”, this is a normal condition for this
tool. See figure to the right. (Some tools
with multiple crimp pockets may not have
the “overlap” profile on all pockets).
CONDITIONS:
After crimping, the conductor profiles should measure the following (see notes below).
Terminal Series No.
Wire Size
Conductor Crimp
Pull Force
Minimum
Profile
Height (Ref)
Width (Ref)
AWG mm
2
mm
In.
mm
In.
N
Lb. A
B
1797
18
0.80
0.92-1.02 .036-.040 1.93 .076 111.2 25.00 X
20
0.50
0.91-1.01 .035-.039 1.93 .076
66.7 15.00 X
22
0.35
0.91-1.01 .035-.039 1.93 .076
53.4 12.00 X
24
0.20
0.89-0.99 .034-.038 1.93 .076
31.1
7.00 X
4366
18
0.80
0.92-1.02 .036-.040 1.93 .076 111.2 25.00 X
20
0.50
0.91-1.01 .035-.039 1.93 .076
66.7 15.00 X
22
0.35
0.91-1.01 .035-.039 1.93 .076
53.4 12.00 X
24
0.20
0.89-0.99 .034-.038 1.93 .076
31.1
7.00 X
1797
24
0.20
0.85-0.95 .033-.037 1.68 .066
31.1
7.00
X
26
0.12
0.80-0.90 .031-.035 1.68 .066
17.8
4.00
X
28
0.08
0.78-0.88 .030-.035 1.68 .066
11.1
2.50
X
30
0.05
0.77-0.87 .030-.034 1.68 .066
6.7
1.50
X
4573
24
0.20
0.85-0.95 .033-.037 1.68 .066
31.1
7.00
X
26
0.12
0.80-0.90 .031-.035 1.68 .066
17.8
4.00
X
28
0.08
0.78-0.88 .030-.035 1.68 .066
11.1
2.50
X
30
0.05
0.77-0.87 .030-.034 1.68 .066
6.7
1.50
X
Tool Qualification Notes:
1.
Pull Force should be measured with no influence from the insulation crimp.
2.
The above specifications are guidelines to an optimum crimp.
3.
Wires with tinned conductors will have higher pull strength than bare copper.
Note:
A crimp height chart is provided with this manual as Reference Only. Due to the wide range of wires, strands,
insulation diameters, and durometers, actual crimp height measurements may very slightly. An occasional,
destructive, pull force test should be preformed to check hand tool crimp. Pull Force value Must exceed the
Minimum pull force specifications listed on this page.
OVERLAP
INSULATION
CRIMP
OVERLAP FORM GEOMETRY
ANVIL
PUNCH
WIRE