Crimp Force Monitor
Doc. No: TM-638007950
Release Date: 03-21-13
UNCONTROLLED COPY
Page 4 of 21
Revision: A
Revision Date: 03-21-13
Table of Contents
Contents
Safety Warnings and Information .................................................................................................................................................2
Application Tooling Technical Assistance .....................................................................................................................................3
Section 1 .......................................................................................................................................................................................5
General Description ..................................................................................................................................................................5
1.1
Features .........................................................................................................................................................................5
1.2
Technical Specification ...................................................................................................................................................5
1.3
Description .....................................................................................................................................................................5
1.4
Delivery Check ...............................................................................................................................................................6
1.5
Tools ..............................................................................................................................................................................6
Section 2 .......................................................................................................................................................................................7
Setup and Installation ...............................................................................................................................................................7
2.1
Controls Overview of the Crimp Force Monitor ..............................................................................................................7
2.2
Set-Up ............................................................................................................................................................................8
2.3
Ram Sensor Installation .................................................................................................................................................8
2.4
Mounting the Control Module .........................................................................................................................................8
2.5
Cable Connections .........................................................................................................................................................9
2.6
Power Supply Connection ..............................................................................................................................................9
Section 3 .....................................................................................................................................................................................10
Operation................................................................................................................................................................................10
3.1
Learning a Process ......................................................................................................................................................10
3.2
Auto-Gain Feature ........................................................................................................................................................10
3.3
Information Screen .......................................................................................................................................................10
3.4
Run Screens.................................................................................................................................................................11
3.4.1
Main Screen ...................................................................................................................................................11
3.4.2
Counter Screen ..............................................................................................................................................12
3.5
Operator Interaction .....................................................................................................................................................12
Section 4 .....................................................................................................................................................................................14
Process Setup ........................................................................................................................................................................14
4.1
Signature Analysis and Tolerances ..............................................................................................................................14
4.2
Part Number Database .................................................................................................................................................14
4.2.1
Loading a Part Number ..................................................................................................................................15
4.2.2
Creating a New Part Number .........................................................................................................................15
4.2.3
Deleting a Part Number ..................................................................................................................................15
4.2.4
Run Screen ....................................................................................................................................................16
4.3
Setup Menu ..................................................................................................................................................................16
4.3.1
Signature Capture ..........................................................................................................................................16
4.3.2
Learn Parameters ..........................................................................................................................................17
4.3.3
Machine Interface ..........................................................................................................................................18
4.3.4
Other Settings ................................................................................................................................................19
Appendix A – Configuration Worksheet ......................................................................................................................................20
Appendix B – Spare Parts ..........................................................................................................................................................20
Appendix C – Typical Force Signatures of Crimp Defects ..........................................................................................................21
Warranty .....................................................................................................................................................................................21
