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Appendix A.   Gas Type Conversion 

36 

Main Burner Injectors 

1. 

To remove Main Burner  
Injectors (Qty 9), use a  

” A/F spanner to prevent 

the Injector Mounting Bush 
from turning. 

2. 

Unscrew and remove Main 
Injectors, using a ½” A/F 
spanner. 

3. 

Replace with the correct size 
injectors. 

4. 

Refit burner assembly back 
into burner box. 

 

Pilot Burner Injectors 

1. 

Unscrew pilot supply tube from pilot burner fitted to mounting 
bracket and remove pilot injector. 

2. 

Determine correct sized pilot injectors for the corresponding 
gas from the table overleaf. 

3. 

Fit correct sized injector into pilot burner and re-connect gas 
supply tube to the pilot burner. 

 

Supply Pressure Check 

1. 

Remove the blanking screw and connect a manometer to the 
Supply Pressure Test Point (‘IN’) on Gas Control Valve. 

2. 

Turn ‘On’ gas supply and ensure pressure is within  
specifications shown in ‘Gas Specifications Table’ at rear of 
this section. 

 
 
 

 
 
 

 
 
 

 

 
 

 
 

 
 
 
 
 
 

Main Burner Operating Pressure Adjustment 

1. 

Connect a manometer to Operating Pressure Test Point 
(‘OUT’) on the gas control valve. 

2. 

Remove slotted cap to reveal 

Operating Pressure  

Adjusting Screw

3. 

Light Main Burner and turn Operating Pressure Adjusting 
Screw to obtain correct burner pressure for type of gas being 
used.  Refer to 

Gas Specifications Table 

at rear of this 

section. 

4. 

Remove manometer from Operating Pressure Test Point and 
refit slotted cap to screw adjustment point. 

Supply Pressure 

Test Point 

Operating 

Pressure 

 Test Point 

Operating 

Pressure 

Adjusting Screw 

Pilot Burner 

Adjusting 

Screw 

Pilot Burner Flame Adjustment 

1. 

Once main burner operating pressure has been set, adjust 
pilot burner supply so that the impingement of the pilot flame 
on the thermocouple and thermopile is correct and main  
burner pilot flame ignites main burner satisfactorily. 

2. 

Adjust pilot flame size by adjusting 

Pilot Burner Adjusting 

Screw

.  Pilot burner flame should be approximately 1" long 

for main burner ignition. 



Turning adjusting screw anti-clockwise increases pilot flow. 



Turning adjusting screw clockwise decreases pilot flow.  
(Refer to Specifications Section for correct Pilot Burner In-
jector Sizes). 

 

Gas Type Identification Label 

On completion of the gas conversion, replace the gas type identifi-
cation label located at:- 

 

-  At rear of appliance, above gas connection point. 
-  Beside the Rating Plate. 

 

Commissioning 

Before leaving the converted installation; 
1. 

Check all gas connections for leakages using soapy water or 
other gas detecting equipment. 

2. 

Check the following functions in accordance with the operat-
ing instructions specified in the ‘Operation’ section of this 
manual. 



Light the Pilot Burner. 



Light the Main Burner. 



Check the Thermostat operation. 



Ensure that all the controls operate correctly. 

 

NOTE: 
If for some reason, it is not possible to get the fryer to operate 
correctly, shut Off the gas supply and contact the supplier of 
this appliance. 

WARNING: 

 

D

O

 

NOT

 

USE

 

A

 

NAKED

 

FLAME

 

TO

 

CHECK

 

FOR

 

GAS

 

LEAKAGES

Injector Mounting Bush 

Injector 

Содержание Blue Seal

Страница 1: ...Amendment 4 2 June 2015 Service Manual 400mm Gas Fryers Cobra CF2 Waldorf FN8118G Blue Seal GT18 FastFri FF18...

Страница 2: ...NTERNATIONAL CONTACTS AUSTRALIA Moffat Pty Limited E Mail vsales moffat com au Main Office tel 03 9518 3888 fax 03 9518 3833 Service tel 1800 622 216 Spares tel 1800 337 963 Customer Service tel 1800...

Страница 3: ...uit Schematic 15 Gas Circuit Schematic 6 Parts Replacement 16 Replacement Adjustment Calibration 7 Accessories 21 8 Exploded Parts Listings 22 9 Service Contacts 34 Appendix A Gas Type Conversion 35 A...

Страница 4: ...1 Specifications 2 Cobra CF2 400mm Gas Fryer Single Tank 18Ltr...

Страница 5: ...Specifications 1 3 Waldorf FN8118G 40mm Gas Fryer Single Tank 18Ltr...

Страница 6: ...1 Specifications 4 Blue Seal GT18 400mm Gas Fryer Single Tank 18Ltr...

Страница 7: ...Specifications 1 5 FastFri FF18 400mm Gas Fryer Single Tank 18Ltr...

Страница 8: ...any above surface Front Clearance is in order to facilitate easy operation drainage and servicing of the appliance Installation Clearances Tank Capacity Gas Supply UK Models Natural Gas G20 Propane G...

Страница 9: ...ing and transit protection from the appliance including all protective plastic coating from the door outer panel and exterior stainless steel panels Check equipment and parts for damage Report any dam...

Страница 10: ...lled for The gas conversion procedure is detailed in Appendix A in this manual b Supply Pressure required for this appliance is shown in the Specifications section of this manual Check the gas supply...

Страница 11: ...ng this should be carried out as shown in Section 6 2 2 Pilot Burner Flame Adjustment by a qualified service agent Commissioning The following commissioning checks must be carried out before the fryer...

Страница 12: ...or gas conversion operations Components having adjustments protected e g paint sealed by the manufacturer should not be adjusted by the user operator Fryer Controls Pilot Burner Viewing Opening Thermo...

Страница 13: ...1 4 Replace Thermopile Refer Section 6 1 8 Pilot flame yellow lazy Gas pressure incorrect Restriction in Pilot Injector or aeration Check gas supply pressure Refer Section 1 Specifications Clean or re...

Страница 14: ...Main Burners do not burn correctly Incorrect supply pressure Blocked Main Injectors Incorrect Main Injector sizes Check gas supply pressure Refer Section 1 Specifications Refer Section 6 1 2 Check Ma...

Страница 15: ...ol Valve disconnect Thermocouple from Gas Control Valve Ignite Pilot Burner and measure voltage between the removed end of the Thermocouple and earth The reading should be approximately 30mV If readin...

Страница 16: ...um of 150mV is required to hold Gas Control Valve Open If a greater value than this is obtained but Main Burner will not ignite Gas Control Valve is faulty replace the gas control valve If less than 1...

Страница 17: ...Circuit Schematic 5 15 Gas Circuit Schematic...

Страница 18: ...l Valve 17 6 1 5 Pilot Burner Injector 18 6 1 6 Pilot Burner Injector Bracket 18 6 1 7 Thermocouple 18 6 1 8 Thermopile 18 6 1 9 Thermostat Switch 19 6 1 10 Overtemp Thermostat 19 6 2 Adjustment Calib...

Страница 19: ...A F spanner 4 Replace Main Injectors Qty 9 as required 5 Re assemble in reverse order 6 1 3 Main Burner Rear Deflectors 1 Remove the Main Burner Assy from the Fryer refer 6 1 1 2 Remove the Main Burne...

Страница 20: ...Tube from Pilot Burner 3 Unscrew and remove Thermopile from Pilot Burner Bracket 4 Unscrew and remove Thermocouple from Pilot Burner Bracket 5 Unscrew 2 screws securing Pilot Burner Bracket to Main B...

Страница 21: ...nt on threads of large gland nut Loctite 567 or similar Tighten up large outer gland nut to 10Nm 90lbs ins 11 Screw in inner gland nut and tighten to 5Nm 45lbs ins NOTE Do not over tighten Inner Gland...

Страница 22: ...lve 2 Turn On the gas supply and ensure that the pressure is within specifications shown in Appendix A Gas Specifications Tables 6 2 4 Thermostat Calibration 1 Fill fryer with oil 2 Set thermostat tem...

Страница 23: ...Gas Conversion 400 Fryer NAT GAS AU NZ XP 236935 Gas Conversion 400 Fryer LPG PROPANE AU XP 236936 Gas Conversion 400 Fryer LPG BUTANE NZ XP 236937 Gas Conversion 400 Fryer TOWNS AU NZ XP 237021 Gas...

Страница 24: ...28132 TUBE CLIP D 9 236977 DOOR ASSEMBLY CF2 D 229958 DOOR HANDLE CF2 D 229953 DOOR OUTER CF2 D 236875 DOOR INNER CF2 D 227466 FRYER CATCH RECEIVER C 10 228308 HINGE PIVOT WA C 11 228300 HINGE PLATE C...

Страница 25: ...9K GAS CONTROL SIT 820 MV KIT A 34 018094 THERMOCOUPLE INTERRUPTED A 35 236803 SUPPLY PIPE D 36 018090K PILOT BURNER KIT A 37 018743 THERMOCOUPLE SPACER C 018091 PILOT INJECTOR Nat Gas 0 62mm Non UK A...

Страница 26: ...MV FRYER 100 190C A 19 236820 THERMOSTAT MOUNTING BRACKET D 20 236848 KNOB 100 190C FRYER B 21 236795 BALL VALVE 1 1 4 30mm NB B 22 236769 LEG 150mm ASSEMBLED D 23 018147 DRAIN EXTENSION D 24 229674...

Страница 27: ...236933 LID ASSY 400 FRYER D 6 236870 HOB FRONT WA FN8118G D 7 236881 CONTROL PANEL FN8118G D 236974 DOOR ASSEMBLY FN8118G NO BADGE D 236811 DOOR HANDLE FN8118G D 236808 DOOR OUTER FN8118G D 236810 DO...

Страница 28: ...8089K GAS CONTROL SIT 820 MV KIT A 34 018094 THERMOCOUPLE INTERRUPTED A 35 236803 SUPPLY PIPE D 36 018090K PILOT BURNER KIT A 37 018743 THERMOCOUPLE SPACER C 018091 PILOT INJECTOR Nat Gas 0 62mm Non U...

Страница 29: ...MOSTAT MV FRYER 100 190C A 19 236820 THERMOSTAT MOUNTING BRACKET C 20 236848 KNOB 100 190C FRYER B 21 236795 BALL VALVE 1 1 4 30mm NB D 22 227852 LEG PLATE D 23 227850 LEG 150mm FLUSH STUD D 24 018147...

Страница 30: ...m D 5 236933 LID ASSY 400 FRYER D 6 236871 HOB FRONT WA GT18 D 7 236951 CONTROL PANEL GT18 D 236975 DOOR ASSEMBLY GT18 NO BADGE D 236812 DOOR HANDLE GT18 D 236809 DOOR OUTER GT18 D 236810 DOOR INNER F...

Страница 31: ...18089K GAS CONTROL SIT 820 MV KIT A 35 018094 THERMOSTAT INTERRUPTED A 36 236803 SUPPLY PIPE D 37 018090K PILOT BURNER KIT A 38 018743 THERMOCOUPLE SPACER C 018091 PILOT INJECTOR Nat Gas 0 62mm Non UK...

Страница 32: ...100 190C A 19 236820 THERMOSTAT MOUNTING BRACKET C 20 236848 KNOB 100 190C FRYER B 21 236795 BALL VALVE 1 1 4 30mm NB B 22 227852 LEG PLATE D 23 227850 LEG 150mm FLUSH STUD D 24 018147 DRAIN EXTENSIO...

Страница 33: ...ET HANGER D 5 236933 LID ASSY 400 FRYER D 6 236847 FRONT COVER WA FF18 D 7 236952 BADGE FASTFRI D 228132 TUBE CLIP D 236976 DOOR ASSEMBLY FF18 NO BADGE D 236823 DOOR HANDLE FF18 D 236822 DOOR OUTER FF...

Страница 34: ...089K GAS CONTROL SIT 820 MV KIT A 26 018094 THERMOCOUPLE INTERRUPTED A 27 236803 SUPPLY PIPE D 28 018090K PILOT BURNER KIT A 29 018743 THERMOCOUPLE SPACER C 018091 PILOT INJECTOR Nat Gas 0 62mm Non UK...

Страница 35: ...XTD POLES C 12 236801 THERMOSTAT MV FRYER 100 190C A 13 236820 THERMOSTAT MOUNTING BRACKET C 14 236848 KNOB 100 190C FRYER B 15 236795 BALL VALVE 1 1 4 30mm NB B 16 236769 LEG 150mm ASSEMBLED D 17 018...

Страница 36: ...ERVICE OR MAINTENANCE DIAL FREE CALL 1800 622 216 AUSTRALIA ONLY Canada SERVE CANADA 22 Ashwarren Rd Tel 416 631 0601 Downview Fax 416 631 0315 Ontario M3J1Z5 New Zealand SOUTH ISLAND MOFFAT LTD 45 Il...

Страница 37: ...equivalent that meets the following requirements 1 Ensure that the gas supply has been turned Off 2 Open the front door of the fryer to access the main burner and pilot burner injectors 3 Disconnect...

Страница 38: ...oint Supply Pressure Test Point Operating Pressure Test Point Operating Pressure Adjusting Screw Pilot Burner Adjusting Screw Pilot Burner Flame Adjustment 1 Once main burner operating pressure has be...

Страница 39: ...Propane Main Burner Injectors 1 55mm 0 95mm Pilot Burner Injectors 0 62 0 35 Pilot Screw Adjustment Full Out CCW 1 turns out CCW Burner Operating Pressure 0 90 kPa 9 0 mbar 2 50 kPa 25 mbar Supply Pre...

Страница 40: ......

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