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Fault Finding 

OPERATIONAL FAULTS 

FAULT 

FUNCTIONS 

OTHER 

INDICATORS 

CAUSE 

Oven not operating 

 

No oven functions possible. 

Not plugged in. 

Power supply switch off. 

Fuse blown or Circuit breaker tripped. 

Power cord damaged. 

Controller ‘Off’ 

Power to oven ‘On’

 

No power to transformer. 

Overtemp tripped. 

12 Vac from transformer. 

Controller faulty. 

No 12 Vac from transformer.  Transformer faulty. 

No Heat 

Controller indicates ‘On’ 

Power to relay. 

Relay faulty. 

Power to element. 

Element faulty.

 

No Heat, Lights, Grill 

Controller indicates on 

 

Plug off controller. 

No Fan 

Controller indicates ‘On’.

 

Power to fan. 

Plug is disconnected from controller. 

Fan faulty. 

Grill not Heating 

Controller indicates ‘On’

 

Power to relay. 

Relay faulty. 

Power to element. 

Element faulty. 

Light ‘Off’ 

Oven ‘On’ 

Lamp switch LED ‘On’. 

Lamp faulty. 

Still heating 

Oven switched ‘Off’ 

 

Relay stuck ‘On’. 

Door does not fully close 

 

Door seal incorrectly fitted. 

Tray in way of door. 

Door not fitted correctly. 

Oven door hot 

 

 

Inner glass not fitted. 

Uneven cooking 

 

 

Too high a temperature selected.

 

Oven overloaded with too much product.

 

Insufficient air space around trays or baking 
tins.

 

Opening oven door un-necessarily.

 

Oven door seal damaged or faulty.

 

Oven or racks not level.

 

Oven vent restricted. 

 

CONTROLLER FAULT CODES 

FAULT CODE 

 

 

CAUSE 

dor 

  

Door 

Open. 

 Door 

closed. 

 

Microswitch open circuit.

 

Err 001 

 

 

Oven Temperature Probe Fault. 

Err 003 

 

 

Loop wire disconnect in Door Microswitch plug 
at control board. 

Содержание Blue Seal Turbofan 30D Series

Страница 1: ...Amendment 9 Monday 4 August 2014 Service Manual E31D4 Digital Operation 30DSERIES ...

Страница 2: ...tel 1800 337 963 Customer Service tel 1800 335 315 fax 1800 350 281 CANADA Serve Canada Web www servecanada com E Mail info servecanada com Sales tel 800 551 8795 Toll Free Service tel 800 263 1455 Toll Free NEW ZEALAND Moffat Limited Web www moffat co nz E Mail sales moffat co nz Main Office tel 0800 663328 UNITED KINGDOM Blue Seal Web www blue seal co uk E Mail sales blue seal co uk Sales tel 01...

Страница 3: ...ms 4 Fault Finding 8 Operational Faults Component Testing Element Resistance and Current Value Table Probe Resistance Value Table 5 Service Procedures 10 5 1 Access 5 2 Replacement 5 3 Adjustments and Calibration 5 4 Controller Parameters 6 Electrical Schematics 17 7 Wiring Diagrams 18 8 Replacement Parts List 19 9 Accessories 25 Appendix 1 Oven Door Reversal 26 ALL INSTALLATION AND SERVICE REPAIR...

Страница 4: ...cifications 2 E31D4 Oven Tray Details Tray Capacity Tray Spacing 208V 1P N E 50 60HZ 2 9 kW 220V 1P N E 50 60HZ 3 1 kW 230 240V 1P N E 50 60HZ 3 1 kW 4 x GN 1 1 Pan 4 x US Pan 80 mm 31 6 Oven Power Ratings ...

Страница 5: ...loading Clearances To ensure correct ventilation for the motor and controls the following minimum installation clearances are to be adhered to Top 200mm 8 Rear 75mm 3 Left hand side 75mm 3 Right hand side 75mm 3 CLEARANCE FROM SOURCE OF HEAT A minimum distance of 300mm 12 from appliance sides is required NOTE Fixed installations require at least 500mm 20 clearance at right hand side of oven for se...

Страница 6: ...al Start Up Before using the new oven 1 For first time use of the oven operate the oven for about 1 hour at 200 C 400 F to remove any fumes or odours which may be present 2 Please refer to the Operation Section of this manual for details on how to correctly operate and shutdown the oven Commissioning Before leaving the new installation Check the oven functions in accordance with the operating inst...

Страница 7: ...D Press On Off Button once to turn the oven On Press and hold On Off Button for 3 seconds to turn the oven Off Time Adjustment Control Some parts of this oven will become VERY HOT during use and could cause burns if touched Warning Take care when opening the oven door during baking Let hot air and steam escape before removing or replacing food as the steam produced can cause steam burns Warning Pr...

Страница 8: ...arameter required Press Light button to confirm parameter Time display will flash While Time display is flashing rotate Timer Control to select value required Press Light button to confirm value Time display will stop flashing 4 EXITING THE PARAMETER MODE Press On Off button to return to Stand By mode Table of Operator Accessible Parameters Parameter Number Description Default Setting Turn On Pre ...

Страница 9: ...hold Temperature button until Time and Temperature displays and Temperature button LED flashes Change time and temperature parameters 3 ENTER COOK TEMPERATURE Rotate Temperature Control to set cook temperature to increase the temperature to decrease the temperature Temperature Display will show temperature selected 4 ENTER COOK TIME Rotate Timer Control to set cook time to increase the time to dec...

Страница 10: ... controller Fan faulty Grill not Heating Controller indicates On Power to relay Relay faulty Power to element Element faulty Light Off Oven On Lamp switch LED On Lamp faulty Still heating Oven switched Off Relay stuck On Door does not fully close Door seal incorrectly fitted Tray in way of door Door not fitted correctly Oven door hot Inner glass not fitted Uneven cooking Too high a temperature sel...

Страница 11: ...ay contacts Voltage at Relay Contacts Check power to switch and power out of switch If no power out Fan Motor Voltage at Fan Does fan rotate If no Element ELEMENT RESISTANCE CURRENT VALUES Model Watts Voltage Resistance 5 20o C 68o F Current 5 E31D4 Bottom 2200W 230 240V 26 5 Ω 9 1A 240V 21 6 Ω 9 6A 208V 10A 220V Top Outer 900W 230 240V 64 0 Ω 3 8A 240V Top Inner 2000W 230 240V 28 8 Ω 8 3 240V Top...

Страница 12: ...2 5 2 5 Overtemp 13 5 2 6 Door Microswitch 13 5 2 7 Fan Motor 13 5 2 8 Temperature Probe 14 5 2 9 Element Top 14 5 2 10 Element Bottom 14 5 2 11 Door Inner Glass 14 5 2 12 Door Removal 15 5 2 13 Door Hinge 15 5 3 Adjustment Calibration 15 5 3 1 Door Microswitch Adjustment 15 5 3 2 Temperature Calibration 15 5 4 Controller Parameters 16 5 4 1 Controller Parameters 16 ...

Страница 13: ...1 Control Panel 1 Remove screw on underside of control panel 2 Lift panel up to unhook at top 5 1 2 Overtemp 1 Locate the overtemp reset button on the rear underside of the oven 2 Push in centre plunger to reset Screw Overtemp Reset Button ...

Страница 14: ...nel 2 Disconnect wires from relay note their positions 3 Remove securing screws Transformer 5 2 Replacement 5 2 1 Controller 1 Remove control panel refer 5 1 1 2 Disconnect cables 7 3 Undo securing nuts 8 7mm 9 32 Securing Nuts 8 5 2 2 Encoder 1 Remove Encoder knob 2 Remove control panel refer 5 1 1 3 Remove controller if necessary refer 5 2 1 4 Disconnect Encoder from Controller 5 Remove 2 securi...

Страница 15: ...emove phial through back of oven 7 Undo the two screws securing the overtemp to the base panel 8 To install new overtemp feed capillary and phial through oven cavity 9 Push phial through front holder and then locate rear of phial into back holder 10 Secure overtemp in position Unhook phial Phial Holder Detail 5 2 7 Fan Motor 1 Remove Baffle plate 2 Undo fan blade securing nut clockwise to undo 13m...

Страница 16: ...ls 3 Remove bottom element cover and baffle plate 4 Remove securing screws Probe connection 3 Remove back panel 4 Pull cable to rear of oven 5 Undo probe securing screw inside oven 6 Withdraw probe from rear of oven Probe screw Element screw Element screws 5 2 11 Door Inner Glass 1 Undo inner glass retaining clip 2 Lift inner glass up and pull bottom outwards to free bottom pivot Note spacer is a ...

Страница 17: ...Bolt 3 Lift door off bottom hinge Remove Top or Bottom Hinge Screws Door Microswitch Activation Arm 5 3 1 Door Microswitch 1 Remove back panel 2 Bend activation arm so switch open circuits when door is open 3 Check adjustment when door is opened and closed 5 3 Adjustments 5 3 2 Temperature Calibration 1 Place temperature probe in centre of the oven 2 Close door and allow temperature to stabilise 3...

Страница 18: ... 10 Min S P16 NOT SHOWN WHEN P2 SET TO 31 P17 NOT SHOWN WHEN P2 SET TO 31 VoL Buzzer Volume 0 10 5 O P19 Grill Temperature Setpoint 0 32 300 572 280 536 C F S P20 NOT USED WHEN P2 SET TO 31 0 1 1 S P21 Program Mode Pre heat temp condition 0 32 30 54 20 36 C F O P22 Door open time Program Mode Only 30 180 60 Sec S 5 4 1 Controller Parameters 1 With the controller off press Grill Broil and Start Sto...

Страница 19: ...Electrical Schematics 17 Electrical Schematic E31D4 Turbofan Oven 208V 50 60Hz 220V 50 60Hz 230 240V 50 60Hz ...

Страница 20: ...Wiring Diagram 18 208V 50 60Hz 220V 50 60Hz 230 240V 50 60Hz Wiring Diagram E31D4 Turbofan Oven ...

Страница 21: ...1 M233164 WRAPPER E31 2 M232680 OVEN VENT REAR COVER 3 M233161 REAR PANEL E31 4 M232379 ADJUSTABLE FOOT 3 76mm 5 M232380 FOOT O RING 6 M234574 DOOR ASSEMBLY E31D COMPLETE RPL D D D D C C Recommended Parts Level RPL Number of units in service B 5 10 C 10 50 A 1 5 D 50 ...

Страница 22: ...kets up to Ser No 749116 UK up to Ser No 749300 A M233573 OVERTEMP THERMOSTAT CAP NOT SHOWN All Other Markets up to Ser No 749116 UK up to Ser No 749300 C M234821 OVERTEMP THERMOSTAT 355o C 20K All Other Markets from Ser No 749117 UK from Ser No 749301 A 12 M234202 OVEN ELEMENT BOTTOM 230 240V ALL B M234203 OVEN ELEMENT BOTTON 208 220V US CAN B 13 M235277 DOOR ROLLER CATCH STRIKE PIN A M235278 STR...

Страница 23: ...E E31 18 M003002 OVEN LAMP LENS 19 M231814 LAMP G9 25W 230V HALOGEN 20 M234048 LAMP ASSEMBLY G9 25W COMPLETE 21 M234205 SIDE RACK RH E31 22 M234206 BOTTOM ELEMENT GUARD 23 M233567 WIRE RACK E31 24 M233552 RPL D D B A A D D D B Recommended Parts Level RPL Number of units in service B 5 10 C 10 50 A 1 5 D 50 THUMBSCREW ...

Страница 24: ...tion 25 M234429 TRANSFORMER 208 240V x 12VAC SEC 20VA 26 M024562 RELAY 25A DPDT 27 M026160 TERMINAL BLOCK 28 M233870 CABLE ENTRY CLAMP 29 M233871 CABLE ENTRY SCREW RPL B B C D D Recommended Parts Level RPL Number of units in service B 5 10 C 10 50 A 1 5 D 50 ...

Страница 25: ...M234725 DOOR CATCH BLANKING PLATE C 33 M041045 SCREW 8x3 8 TRUSS HD PHL NP C 34 M234779 INNER GLASS RETAINING CLIP C 35 M234756 DOOR INNER GLASS ASSY E31D C 36 M234767 INNER GLASS PIVOT SPACER D 38 M234580 DOOR ROLLER CATCH D 39 M234818 INNER GLASS LATCHING STUD D 40 M234835 DOME PLUG D 48 M235276 DOOR OUTER GLASS ASSEMBLY C 31 31 48 Recommended Parts Level RPL Number of units in service B 5 10 C ...

Страница 26: ...it 42 M236256 DIGITAL CONTROL KIT D Series 43 M234450 ENCODER 44 M234436 CONTROL PANEL LAMINATED E31D 45 M234447 KNOB INDEX 46 M233865 BADGE MOFFAT M233867 BADGE BLUESEAL UK CAN 47 M228132 BADGE CLIP RPL B B B D C D D D Recommended Parts Level RPL Number of units in service B 5 10 C 10 50 A 1 5 D 50 ...

Страница 27: ...5 SK STANDS SK2731U Stand for E31 810mm 32 W x 650mm 25 D x 900mm 35 H Accepts US and US full pan SK2731N Stand for E31 810mm 32 W x 650mm 25 D x 900mm 35 H Accepts EN 600x400 or GN1 1 pans DSK Double Stacking Kits ...

Страница 28: ...o bottom opposite corner of door 10 Remove bottom door hinge and fit to top opposite corner of door Fit Blanking Plugs Remove Top Door Pivot Bolt Remove Top Door Hinge Remove Handle Securing Screws Swap Roller Catch and Blanking Plate over 11 Remove inner glass latching studs and fit to opposite side of door using Loctite 243 to secure 12 Turn door handle over and fit to other end of door where hi...

Страница 29: ...hat the door is correctly aligned horizontally and vertically 1 To align slacken off the upper and lower hinge plates and correctly align the door Re tighten both hinge plates 2 Check that the roller catch correctly retains door in the closed position 3 To adjust slightly loosen screws securing roller catch and close the door The roller catch will centralise itself 4 Open door and tighten roller c...

Страница 30: ......

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