Modulus Arms Heavy-Duty Universal AR-15 80% Jig Скачать руководство пользователя страница 18

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January 14, 2016 

 

www.ModulusArms.com | Heavy-Duty Universal AR-15 80% Jig Instructions 

18 

 

Milling Trigger Slot: 

The end mill should already be installed in the router. Move the base of the router 

until the tip of the end mill is at the 

eleventh

 line in slot “A”, shown in Figure 22. Place the router into 

the  opening  labeled  “A”  and  into  the  hole  previously  drilled.  You  will  always  use  this  as  a  starting 
location for this step. Be sure not to touch the sides of the opening when you start the router. Start the 
router and allow it to come completely up to speed. Start to move the router removing material. Start 
by moving in  a  semi-circular motion in  small clockwise  steps. Press  down firmly to prevent the router 
from  lifting.  Do  not  try  to  move  the  router  in  one  straight  direction  but  rather  in  smooth  half  circles 
removing  small  amounts  of  material  as  you  proceed.  When  you  reach  the  template,  trace  the  inside 
diameter of the template in a clockwise motion. Be sure to remove as much material as possible before 
touching the template or tracing the template. Do not push hard against the template. A gentle touch is 
enough. When the opening is the same size as the template turn off the router, wait for it to completely 
stop  and  remove  it.  Adjust  the  router  base  so  the  end  mill  is  at  the  next  mark  on  the  depth  gauge. 
Continue in this pattern until you exit through the bottom of the Lower Receiver. 

 

Note

: DO NOT INSERT OR REMOVE THE END MILL FROM THE TEMPLATE WHILE THE END MILL IS 

SPINNING.  THIS  IS  DANGEROUS  AND  THE  MOST  COMMON  CAUSE  OF  BROKEN  END  MILLS  OR 
DAMAGED JIGS/LOWERS. 

 

Note

:  Be  sure  the  end  mill  is  very  tight  in  the  router.  Tighten  it  as  much  as  possible.  Check 

regularly 

 

Note

: If the router begins to whine or vibrate during milling, turn the router off and remove it 

from the template. Inspect the end mill and be sure there are no chips jammed into the teeth of 
the end mill. If there is, use a tool to remove the stuck chips. A small screwdriver or pencil works 
well. Be sure not to damage the teeth. 

 

Note

: If you have a shop vacuum, use it. Run the vacuum whenever you are milling. If you do not 

have  a  shop  vacuum,  stop  regularly  are  remove  the  chips.  If  they  build  up,  they  can  become 
stuck between the end mill and the template and melt. This build up can be removed from the 
end mill with sand paper. Use of a cutting fluid or WD-40 is recommended. 

 

Figure 22: Trigger Slot Depth Setting 

 

Содержание Heavy-Duty Universal AR-15 80% Jig

Страница 1: ...Heavy Duty Universal AR 15 80 Lower Receiver Jig Instructions...

Страница 2: ...1 1x Top Plate Al 6061 T6 2 1x Right Side Plate Alloy Steel 3 1x Left Side Plate Alloy Steel 4 1x Front Support Al 6061 T6 5 1x Rear Support Al 6061 T6 6 1x Buffer Support Al 6061 T6 7 1x Drill Templa...

Страница 3: ...Bit 2 19 64 Drill Bit 5 5 32 Drill Bit 3 3 8 Drill Stop Figure 2 Jig Fabrication Kit The additional tools needed to finish the 80 AR 15 Lower Receiver 1 Router Laminate Trim Recommended 4 9 64 Allen W...

Страница 4: ...e spring and detent from the Modulus Arms AR 15 Lower Parts Kit may be used Optionally Modulus Arms offers an AR 15 Front Takedown Kit To install the Front Support using a Front Takedown Kit follow St...

Страница 5: ...ce of the lower then further turn clockwise until the three screw holes are aligned vertically as shown in Step 3 Using two of the long screws attach the rear support as seen in Step 4 Do no tighten y...

Страница 6: ...er the Rear Support and Front Support as shown in Figure 6 Use four screws to attach the Top Plate to the Rear Support and Front Support Tighten the screws to 1 ft lb Now tighten the screws attaching...

Страница 7: ...upport Screw into the Right Side Plate and all the way through into the Left Side Plate as shown in Figure 8 Tighten to 1 ft lb Do not install the 20 x 1 5 Rear Takedown Screw Note Many questions have...

Страница 8: ...versal AR 15 80 Jig Instructions 8 Figure 6 Vise Screws Drilling the Holes Drill Template Place the Drill Template into the Top Plate as shown in Figure 9 Thread two screws into the locations shown in...

Страница 9: ...o labeled on the Drill Template Note If a hand drill is being used be sure to hold the drill upright If the drill is not held upright blemishes may be visible in the trigger slot after assembly Note U...

Страница 10: ...12 Make sure the drill bit is inserted all the way into the slot and tighten the drill stop onto the drill bit Next drill the six holes labeled C in Figure 10 The holes are also labeled on the Drill T...

Страница 11: ...uge in slot labeled B as shown in Figure 12 Make sure the drill bit is inserted all the way into the slot and tighten the drill stop onto the drill bit Next drill the two holes labeled B in Figure 10...

Страница 12: ...ontrol Group Remove the two screws holding the Drill Template to the Top Plate Do not remove or loosen any other screws Remove The Drill Template from the Top Plate Insert the Router Template into the...

Страница 13: ...h hard against the template A gentle touch is enough Mill the rounded corners in the template last as they are most likely to chatter When the opening is the same size as the template turn off the rou...

Страница 14: ...anuary 14 2016 www ModulusArms com Heavy Duty Universal AR 15 80 Jig Instructions 14 Figure 15 Fire Control Group Depth Setting Figure 16 Fire Control Group Router Placement Figure 17 Fire Control Gro...

Страница 15: ...Jig for Milling Rear Shelf and Trigger Slot Remove the four screws connecting the Router Template to the Top Plate Remove the Router Template from the Top Plate Rotate the Router Template around and i...

Страница 16: ...ate A gentle touch is enough Mill the rounded corners in the template last as they are most likely to chatter When the opening is the same size as the template turn off the router wait for it to compl...

Страница 17: ...www ModulusArms com January 14 2016 www ModulusArms com Heavy Duty Universal AR 15 80 Jig Instructions 17 Figure 20 Rear Shelf Router Placement...

Страница 18: ...template A gentle touch is enough When the opening is the same size as the template turn off the router wait for it to completely stop and remove it Adjust the router base so the end mill is at the n...

Страница 19: ...80 Jig Instructions 19 Drilling the Hammer Trigger and Safety Pin Holes Insert the Rear Takedown Screw Insert the Rear Takedown Screw through the rear takedown hole in the Right Side Plate and tighten...

Страница 20: ...the Safety Hole Clamp the Top Plate into the vise so the Right Side Plate is facing up Insert the 3 8 drill bit into the drill Drill the hole shown in Figure 24 through one side of the lower receiver...

Страница 21: ...Trigger and Hammer Pin Holes Insert the 5 32 drill bit into the drill Drill the holes shown in Figure 25 through one side of the lower receiver Do not drill all the way through Flip the jig over and...

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