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ATH15-501.0 (

Supplement to ATH15-500.10

)

SPECIAL PRECAUTIONS

SPECIAL PRECAUTIONS

THE INSTALLATION AND MAINTENANCE INSTRUCTIONS 

IN THIS MANUAL MUST BE FOLLOWED TO PROVIDE 

SAFE, EFFICIENT AND TROUBLE-FREE OPERATION. IN 

ADDITION, PARTICULAR CARE MUST BE EXERCISED 

REGARDING THE SPECIAL PRECAUTIONS LISTED 

BELOW. FAILURE TO PROPERLY ADDRESS THESE 

CRITICAL AREAS COULD RESULT IN PROPERTY 

DAMAGE OR LOSS, PERSONAL INJURY, OR DEATH. 

THESE INSTRUCTIONS ARE SUBJECT TO ANY MORE 

RESTRICTIVE LOCAL OR NATIONAL CODES.

HAZARD INTENSITY LEVELS

1. 

DANGER: 

Indicates an imminently hazardous situation 

which, if not avoided, WILL result in death or serious injury.

2. 

WARNING: 

Indicates a potentially hazardous situation 

which, if not avoided, COULD result in death or serious injury.

3. 

CAUTION: 

Indicates a potentially hazardous situation 

which, if not avoided, MAY result in minor or moderate injury.

4. 

IMPORTANT: 

Indicates a situation which, if not avoided, 

MAY result in a potential safety concern.

 DANGER

Appliances must not be installed where they may be exposed 

to a potentially explosive or flammable atmosphere.

1.  As with any mechanical equipment, personal injury can 

result from contact with sharp sheet metal edges. Be 

careful when you handle this equipment.

2.  Appliances are designed for outdoor installation only.  

DO NOT LOCATE THIS APPLIANCE INDOORS.

3.  Purging of air from gas lines should be performed as 

described in ANSI Z223.1 - latest edition “National Fuel 

Gas Code”, or in Canada in CAN/CGA-B149 codes.

4.  When servicing the unit, some components may be hot 

enough to cause pain or injury. Allow time for cooling of 

hot components before servicing.

5.  Do not reuse any mechanical or electrical component 

which has been wet. Such components must be 

replaced.

WARNING

IMPORTANT

1.  These instructions must also be used in conjunction with 

the Installation and Service Manual originally shipped 

with the model MPR unit, literature #ATH15-500.10, in 

addition to any other accompanying component supplier 

literature.

2.  To prevent premature heat exchanger failure, do 

not locate ANY gas-fired appliances in areas where 

corrosive vapors (i.e. chlorinated, halogenated or acid) 

are present in the atmosphere.

3.  To prevent premature heat exchanger failure, the input 

to the appliance, as indicated on the serial plate, must 

not exceed the rated input by more than 5%.

4.   To prevent premature heat exchanger failure, check 

to be sure the blower has been set to deliver the 

proper airflow for the application. Refer to the Blower 

Adjustments section in ATH15-500.10.

5.  Start-up and adjustment procedures must be performed 

by a qualified service agency.

8.  When servicing or repairing this equipment, use only 

factory-approved service replacement parts. Refer to 

the rating plate on the appliance for complete appliance 

model number, serial number, and company address. 

Any substitution of parts or controls not approved by the 

factory will be at the owner's risk.

WARNING

1.  Improper installation, adjustment, alteration, service 

or maintenance can cause property damage, injury or 

death, and could cause exposure to substances which 

have been determined by various state agencies to 

cause cancer, birth defects or other reproductive harm. 

Read the installation, operating and maintenance 

instructions thoroughly before installing or servicing this 

equipment.

2.  Disconnect power supply before making wiring 

connections or working on this equipment.  Follow all 

applicable safety procedures to prevent accidental 

power up.  Failure to do so can result in injury or death 

from electrical shock or moving parts and may cause 

equipment damage.

3.  For units equipped for dual power supply sources, both 

sources of power must be disconnected to prevent 

electrical shock and equipment damage.

4.  All field gas piping must be pressure/leak tested prior 

to operation. Never use an open flame. Use a soap 

solution or equivalent for testing.

5.  Gas pressure to appliance controls must never exceed 

14" W.C. (1/2 psi). 

6.  To reduce the opportunity for condensation, the minimum 

sea level gas input to the appliance, as indicated on the 

serial plate, must not be less than 5% below the rated 

input, or 5% below the minimum rated input of dual rated 

units.

7.   When the dead front disconnect switch(es) (for main 

unit and/or powered convenience outlet option) is in the 

“OFF” position, supply power remains energized at the 

line (supply) side of the dead front disconnect switch(es). 

The switch body is located inside of another junction 

box to protect against contact with the live wiring. 

The junction box must not be disassembled unless 

the main power supply from the building to the unit is 

de-energized. 

  CAUTION

Содержание Atherion MPR

Страница 1: ...adjustment alteration service or maintenance can cause serious injury death or property damage Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Leave the building immediately Immediately call your gas...

Страница 2: ... failure the input to the appliance as indicated on the serial plate must not exceed the rated input by more than 5 4 To prevent premature heat exchanger failure check to be sure the blower has been set to deliver the proper airflow for the application Refer to the Blower Adjustments section in ATH15 500 10 5 Start up and adjustment procedures must be performed by a qualified service agency 8 When...

Страница 3: ...ased on input Highest possible turn down and more consistent efficiency are possible with this control For C and D Cabinet with rating of 800MBH and lower The unit includes two heat exchangers with control as follows indicated by Digit 11 9 One heat exchanger equipped with a single manifold with advanced Beckett modulation control and the other equipped with two stage control The second heat excha...

Страница 4: ...ress Esc and go back to e Analog Outputs shown in steps 8 11 above to test various demand points When you have completed setting and testing furnace 1 set manual position to Off The furnaces will operate for 5 minutes in this condition before the control resets Manual Relay to No and turns off the furnace If a longer run time is needed reset the Manual Relay and Manual Position to Yes to restart 1...

Страница 5: ...the combination gas control valve to the ON position Note for C and D Cabinet sized units and units equipped with split manifolds the Gas Heating Option consists of one or more heating sections that are not modulated For this step only one combination gas valve on the modulated furnace or manifold section is to be set to the ON position 2 Enable the unit controls The LED display on the furnace con...

Страница 6: ...rol will default to the previously saved settings and return to normal operating mode 8 Adjust the Low Fire Setting as follows a Press and hold Button 2 on the modulating valve until the LED light blinks red then release b With the valve now in the low fire setting mode confirm or adjust the low fire manifold pressure to be no less than the minimum shown on the furnace serial plate in the box call...

Страница 7: ...manual shut off valve to the ON position and recheck all pipe plugs for gas leaks with soap solution Clearing Furnace Control Board Error Codes 1 Error codes on the primary control board VB1285 can be viewed by pressing the UP MODE button for at least 4 seconds until the LED display changes to display Lo9 and release the button Refer to Figure 5 1 for location of buttons and LED display and Table ...

Страница 8: ...A indicates an aged flame rod A07 Alert Loss of Inducer Motor Control The Air Pressure is not modulating down at minimum inducer drive A08 Alert Air Sensor Null Pressure Check out of tolerance The Air Pressure sensor zero reading appears to be out of tolerance A11 Alert Failed Ignition Split Manifold Failed Ignition Split manifold burner retries exhausted A15 Alert Weak Flame Signal split manifold...

Страница 9: ...power cycle 7 Flashes Lockout five many flame losses in a call for heat Will reset on next call for heat or in 1 hr Display Code Description Additional Notes Steady On Green Normal Operation Amber Flame is sensed Normal operation 1 Flash Pressure switch open Inducer on Check inducer pressure switch and tubing 2 Flashes Pressure switch open Inducer off after 5 min run Check inducer pressure switch ...

Страница 10: ...alve 4 High limit control hidden behind Item 2 on 80 efficiency furnace 5 Solid state ignition control board 6 Furnace control board 7 Vent differential pressure proving switch 8 Direct spark ignitor 9 Manifold pressure tap on manifold tee 10 Flame sensor 11 Manifold piping with gas orifices 12 Condensate drain float switch 94 efficiency furnace only 13 Compartment strip heater thermostat 94 effic...

Страница 11: ...rd for right side furnace but located on left side of cabinet 6 Valve state relay to Carel controller 90 furnaces only 7 Secondary furnace control board for left side furnace 8 Direct spark ignition control board cover removed 9 Vent differential pressure proving switch 10 Direct spark ignitor behind control boards on 90 furnaces 11 Manifold tee pressure tap primary furnace only 12 Flame sensor be...

Страница 12: ...g as shown 5 Solid state ignition control board cover removed 6 Furnace control board cover removed 7 Vent differential pressure proving switch 8 Direct spark ignitor 9 Manifold pressure tap on manifold tee primary furnace only 10 Flame sensor 11 Manifold piping with gas orifices 12 Heat exchanger tube drain tray with drain line 1 3 5 7 2 4 6 8 10 11 12 9 Primary Furnace Right Side of Cabinet Seco...

Страница 13: ...ts 900 000 Btu hr and Larger 81 Eff Secondary Furnace B k Primary Furnace k Secondary Furnace A k Secondary Furnace C k j Refer to Figure 7 1 for location of furnace positions k Refer to Figure 12 1 for identification of furnace components j Refer to Figure 7 1 for location of furnace positions k Refer to Figure 12 1 for identification of furnace components GAS HEAT OPTION COMPONENT LOCATION ...

Страница 14: ...5 Solid state ignition control board 6 Furnace control board cover removed 7 Vent differential pressure proving switch 8 Direct spark ignitor 9 Manifold pressure tap on manifold tee primary furnace only 10 Flame sensor 11 Manifold piping with gas orifices 12 Heat exchanger tube drain tray with drain line 13 Cabinet strip heater 1 3 5 7 2 4 6 8 10 11 12 9 Primary Furnace Right Side of Cabinet Secon...

Страница 15: ...k Secondary Furnace C k j Refer to Figure 7 1 for location of furnace positions k For identification of furnace components refer to Figure 12 1 for the 81 efficient modules on the bottom and Figure 14 1 for the condensing modules on the top j Refer to Figure 7 1 for location of furnace positions k For identification of furnace components refer to Figure 12 1 for the 81 efficient modules on the bot...

Страница 16: ...ue Racine WI 53403 Phone 1 800 828 4328 HEAT www modinehvac com Modine Manufacturing Company 2021 As Modine Manufacturing Company has a continuous product improvement program it reserves the right to change design and specifications without notice ...

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