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pressure of the actuator is better not to exceed 

1.5 times the Maximum torque of the valve. 

5.4  Operation 

a.  For  manual  operation,  shift  the  handle  in 

counter-clockwise direction for opening and 

clockwise for close. 

b. 

If  the  handle  is  in  parallel  position  with  the 

flow  direction,  the  valve  is  open.  If  the 

handle is in right angle position with the flow 

direction, the valve is close. 

c. 

When  installing  actuator,  the  user  should 

ensure  the  position  of  the  valve  whether 

open or close. The rectangular shape of the 

stem  top  or  the  direction  mark  at  the  stem 

top  is  in  parallel  with  the  flow  direction 

means the valve is opened. 

 

 

6. Put into service 

a.  After install to the pipeline, it is necessary to 

check  the  function  of  the  product.  Thus, 

operate  the  valve  about  3  times  to  ensure 

the function. 

b. Systems hydrostatic test 

Before delivery,  valves are tested  1.5 times 

the  allowable  working  pressure  at  ambient 

temperature 

in 

open 

position. 

After 

installation,  the  pipe  line  system  may 

subject  to  system  tests,  as  condition  not  to 

exceed the maximum working pressure. 

c.  After pressure testing, user shall operate the 

valve  again  about  3  times  to  ensure  the 

function. 

7. Dangers of inappropriate use 

a. Never  uses  the  product  exceed  its  allowed 

condition, such as pressure, temperature and 

fluid. 

b. If the product has any inappropriate use, the 

product  was  damage  however  there  are  no 

signals  occurs  immediately.  User  shall 

change  the  product  to  avoid  danger  in  the 

future.

 

8. Maintenance 

a. Maintenance frequency 

The  maintenance  frequency  is  determined 

upon the application. User shall consider the 

time  interval  depend  on  the  kinds  of  fluid, 

flow 

velocity, 

operation 

frequency, 

high-pressure  effect  and  high-temperature 

effect etc. 

b. Adjustment of the Gland 

Tighten the gland nut about 

¼ 

turn 

periodically to compensate for the wear 

caused by movement between stem and 

stem packing. 

c. Emergency repair 

When leakage occurs at the pipe connection 

flange, tight the bolts of the flange end caps, 

the  force  must  distribute  on  the  every  single 

bolt evenly.  The order to tight the bolts  need 

to be symmetrically. For long-term purpose, it 

is need to be re-installed with new seal. 

d. Disassembly 

(NOTE

If  complete  disassembly  is  necessary, 

replacement of all seats and seals is recommended.) 

(1)  To  dismantle  the  valve  must  follow  the 

procedure below. 

(2)  It  doesn’t  matter  where  the  position  of 

valve  located  is;  usually  it  contained  the 

seal  up  fluid,  so  operator  must  be  very 

carefully  when  moving  the  valve  on  the 

pipe.    It  must  open  the  ball  a  little  and  let 

the  fluid  come  out  slowly,  it  also  need  to 

watch out the poisonous and inflammability 

objects if there is any.   

(3)  It  must  turn  the  ball  in  the  close  position 

before  dismantle  the  valve.    The  ball 

cannot be taken out from valve body  if the 

ball  is  in  the  open  or  semi-open  position.   

The right position for store the valve is put 

the  flange  end  on  the  ground.    If  it  is  a 

valve  with  the  hand  wheel,  than  it  must 

dismantle the hand 

wheel from the valve 

first  than  put  the  valve  flange  end  on  the 

ground.    This  procedure  is  protecting  the 

surface of the ball. 

(4)  To dismantle the  valve body  and end cap, 

release  retainer  with  a  special  tool.    It 

must  be  careful  to  dismantle  the  ball  to 

Содержание GTF-300

Страница 1: ...rior notice Stainless Steel Gate Valves API 603 ANSI CLASS 300 USER MANUAL Modentic Industrial Corporation 14F 1 No 57Taya Rd Taichung Taiwan R O C Email modentic ms9 hinet net http www modentic com tw WARRANTY Modentic warrants its products against defects in manufacturing if the products Are used for the purposes for which they are manufactured and sold This warranty Shall expire one year from d...

Страница 2: ...Temperature Ratings 4 Delivery Condition and Storage 5 Installation and Operation 6 Put into service 7 Dangers of inappropriate use 8 Maintenance 9 Corrosion Data 10 Use in potential explosive atmosphere areas 11 Marking Importer Agent or Distributor responsible for servicing ...

Страница 3: ...ser is recommended to prevent that the pressure in the valve will not exceed that allowed pressure by means of piping design installation or operation procedure e Electro Static effect The Gate valves are designed with electrical continuity for ball stem body to prevent electro static discharge The user is responsible for ensuring the earthing of the pipeline system f Fire safe condition Fire safe...

Страница 4: ... at ball seat c Dimensions and Parts list See the following drawing for the detailed external dimensions of each nominal size the components list and materials available User shall consider the material s anti corrosion feature of seals and packing which directly contact with the fluid The corrosion data information is available in this user manual d Equipment category according to ATEX Directive ...

Страница 5: ...3 f Dimensions Parts List ...

Страница 6: ...t before installation Operator clean the valves by water compression air or steam automation valve shall be cleaned only with water or steam the compression air is not allowed 5 2 Valve Installation Install to the pipeline system a Direction Gate valve does not restrict the flow direction Just consider the natural sequence to do opening and close the valve b Position Gate valve can be installed in...

Страница 7: ...The maintenance frequency is determined upon the application User shall consider the time interval depend on the kinds of fluid flow velocity operation frequency high pressure effect and high temperature effect etc b Adjustment of the Gland Tighten the gland nut about turn periodically to compensate for the wear caused by movement between stem and stem packing c Emergency repair When leakage occur...

Страница 8: ...cur in the same time with ball damage It is the root cause for leakage If the leakage occurs before the repairing then this is suggest to change a new soft seat PTFE or RTFE The mark from press or fine scrap happen in an abnormal operation pressure It must be reconsidered to choice a right valve 6 To check the worm gear if it can be operated correctly the operated correctly means people can use on...

Страница 9: ...mum surface temperature It is depends on the heated fluid inside the valve The limitation of the application temperature is marked on the label There is no additional temperature raise cause by normal operation and expected malfunction b Electro static charges The only non conductive part of the equipment is the plastic handle grip The surface resistance of the material does not exceed 1GΩ at 23 2...

Страница 10: ...k II2DGc Group II category 2 equipment Dust Gas application Constructional safety according to EN 13463 5 2003 T F ref No ATEX TF 0701 Technical file reference number provided by ATEX certification body Other identification such as DN size in mm Shell Material 1 4408 or 1 4308 or 1 0619 PN bar Heat number are marked on the shell respectively ...

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