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SAFETY PRECAUTION

3

Cautions for units utilising refrigerant R410A

3-2. CAUTIONS RELATED TO NEW REFRIGERANT

Use new refrigerant pipes.

Make sure that the inside and outside of refrige-

rant piping is clean and it has no contaminants

such as sulfur, oxides, dirt, shaving particles, etc,

which are hazard to refrigerant cycle.

In addition, use pipes with specified thickness.

Store the piping indoors, and keep both ends of 

the piping sealed until just before brazing. 

(Leave elbow joints, etc. in their packaging.)

The refrigerant oil applied to flare and flange

connections must be ester oil, ether oil or 

alkylbenzene oil in a small amount.

In case of using the existing pipes for R22, be careful with

the following:

· For RP100, 125 and 140,  be sure to perform replace-

  ment operation before test run.

· Change flare nut to the one provided with this product. 

  Use a newly flared pipe. 

· Avoid using thin pipes.

Charge refrigerant from liquid phase of gas

cylinder.

If the refrigerant is charged from gas phase, composition 

change may occur in refrigerant and the efficiency will be 

lowered.

Do not use refrigerant other than R410A.

If other refrigerant (R22, etc.) is used, chlorine in refrige-

rant can cause deterioration of refrigerant oil, etc.

Use a vacuum pump with a reverse flow check 

valve.

Vacuum pump oil may flow back into refrigerant cycle and 

that can cause deterioration of refrigerant oil, etc.

Use the following tools specifically designed for 

use with R410A refrigerant.

The following tools are necessary to use R410A refrigerant.

Handle tools with care.

If dirt, dust or moisture enters into refrigerant cycle, that can

cause deterioration of refrigerant oil or malfunction of com-

pressor.

Do not use a charging cylinder.

If a charging cylinder is used, the composition of refrigera-

nt will change and the efficiency will be lowered.

Flare tool

Electronic refrigerant 

charging scale

Vacuum pump adaptor

Size adjustment gauge

Gauge manifold

Torque wrench

Gas leak detector

Charge hose

Tools for R410A

Contamination inside refrigerant piping can cause deterio-

ration of refrigerant oil, etc.

If dirt, dust or moisture enters into refrigerant cycle, that can 

cause deterioration of refrigerant oil or malfunction of com-

pressor.

If large amount of mineral oil enters, that can cause deterio-

ration of refrigerant oil, etc.

Ventilate the room if refrigerant leaks during 

operation. If refrigerant comes into contact with

a flame, poisonous gases will be released.

Never use any refrigerant other than that specified.

Doing so may cause a burst, an explosion, or fire when the 

unit is being used, serviced, or disposed of.

Correct refrigerant is specified in the manuals and on the 

spec labels provided with our products.

We will not be held responsible for mechanical failure, 

system malfunction, unit breakdown or accidents caused 

by failure to follow the instructions.

Use the specified refrigerant only.

3-1. ALWAYS OBSERVE FOR SAFETY

Before obtaining access to terminal, all supply 

circuits must be disconnected.

OCH491D

Содержание Mr.Slim PCA-RP100KAQ

Страница 1: ...Revision Added PCA RP35KAQR2 PCA RP35KAQR2 ER PCA RP50KAQR2 PCA RP50KAQR2 ER PCA RP60KAQR2 PCA RP60KAQR2 ER PCA RP71KAQR2 PCA RP71KAQR2 ER PCA RP100KAQR2 PCA RP100KAQR2 ER PCA RP125KAQR2 PCA RP125KAQ...

Страница 2: ...PCA RP71KAQR2 ER PCA RP100KAQ PCA RP100KAQR2 ER PCA RP125KAQ PCA RP125KAQR2 ER PCA RP140KAQ PCA RP140KAQR2 ER S W for dual set temperature has been changed PCA RP50KAQ PCA RP50KAQR1 PCA RP60KAQ PCA RP...

Страница 3: ...40YHAR3 UK OC379 PUHZ P100 125 140VHA3 PUHZ P100 125 140YHA PUHZ P100VHA4 PUHZ P100YHA2 PUHZ P100 125 140VHA3R2 UK PUHZ P100 125 140YHAR1 UK PUHZ P100VHA4 UK PUHZ P100YKA2R1 UK OCH415 OCB415 PUHZ P200...

Страница 4: ...ing tools specifically designed for use with R410A refrigerant The following tools are necessary to use R410A refrigerant Handle tools with care If dirt dust or moisture enters into refrigerant cycle...

Страница 5: ...eck Attach on vacuum pump Refrigerant charge base Refrigerant cylinder Only for R410A Top of cylinder Pink Cylinder with syphon Refrigerant recovery equipment 1 Cautions for service 1 Perform service...

Страница 6: ...splays whether timer is on or off Buttons used to set the hour and minute of the current time and timer settings h and min buttons display display FAN SPEED display indicates which fan speed has been...

Страница 7: ...he Installation Manual All icons are displayed for explanation 5 6 1 2 3 4 Press to turn ON OFF the indoor unit 1 ON OFF button This lamp lights up in green while the unit is in operation It blinks wh...

Страница 8: ...be displayed Maintenance Auto descending panel Auto descending panel Optional parts Up Down you can do Manual vane angle Use to set the vane angle for each vane to a fixed position Initial setting Ma...

Страница 9: ...39 C or more Louver display Indicates the action of the swing louver Does not appear if the louver is not running Power On indicator Indicates that the power is on Fan Speed indicator Shows the select...

Страница 10: ...1 16 25 55 PCA RP50KAQ PCA RP50KAQR1 PCA RP50KAQR2 PCA RP50KAQR2 ER kW A kW K min CFM Pa mmAq dB mm in mm in mm in mm in kg lb Service Ref Mode Power supply phase cycle voltage Input Running current...

Страница 11: ...6 PCA RP125KAQ PCA RP125KAQR2 PCA RP125KAQR2 ER kW A kW K min CFM Pa mmAq dB mm in mm in mm in mm in kg lb Service Ref Mode Power supply phase cycle voltage Input Running current External finish Heat...

Страница 12: ...0 14 0 90 PCA RP140KAQ PCA RP140KAQR2 PCA RP140KAQR2 ER kW A kW K min CFM Pa mmAq dB mm in mm in mm in mm in kg lb Service Ref Mode Power supply phase cycle voltage Input Running current External fini...

Страница 13: ...5 2 FRESH AIR INTAKE AMOUNT STATIC PRESSURE CHARACTERISTICS Q 0 B A C 1 Curve in the graphs Duct characteristics at site Q A E C 2 Q Qa A D 3 Q Designed amount of fresh air intake m3 min A Static pres...

Страница 14: ...RESSURE LEVEL dB 0 dB 0 0002 bar BAND CENTER FREQUENCIES Hz PCA RP60KAQ PCA RP60KAQR1 PCA RP60KAQR2 PCA RP60KAQR2 ER 90 80 70 60 50 40 30 20 10 63 125 250 500 1000 2000 4000 8000 APPROXIMATE THRESHOLD...

Страница 15: ...2000 4000 8000 APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE NC 60 NC 50 NC 40 NC 30 NC 20 NC 70 BAND CENTER FREQUENCIES Hz OCTAVE BAND SOUND PRESSURE LEVEL dB 0 dB 0 0002 bar PCA RP140KAQ PC...

Страница 16: ...in piping arrangement Refrigerant pipe connection gas pipe side flared connection Refrigerant pipe connection liquid pipe side flared connection 1 In case of the rear pipe arrangement make sure to rem...

Страница 17: ...re when installing the drain pump option parts refrigerant pipe will be only upward Air outlet 233 Electrical box When electrical box is pulled down Electrical box 9 7 In case of the rear pipe arrange...

Страница 18: ...iquid pipe side flared connection 5 1 2 3 4 Ceiling FRONT VIEW Electrical box When electrical box is pulled down 2 NOTES 1 Use M10 or W3 8 screw for anchor bolt 2 Please be sure when installing the dr...

Страница 19: ...19 WIRED REMOTE CONTROLLER Unit mm PAR 21MAA PAR 30MAA PAR 31MAA 130 120 83 5 19 5 19 120 120 46 46 83 5 Option OCH491D...

Страница 20: ...RTS 1 3 REMOCON CN22 BLU WIRELESS CN90 WHT VANE CNV WHT Pair No FAN CNMF WHT INTAKE CN20 RED FLOAT SW CN4F WHT LIQUID PIPE CN44 WHT CN32 WHT CN51 WHT CN41 WHT X1 FUSE 2 R B TB5 TRANSMISSION WIRES DC12...

Страница 21: ...rant GAS pipe connection Flare Refrigerant LIQUID pipe connection Flare REFRIGERANT SYSTEM DIAGRAM 9 PCA RP35KAQ PCA RP50KAQ PCA RP60KAQ PCA RP71KAQ PCA RP35KAQR2 PCA RP50KAQR1 PCA RP60KAQR1 PCA RP71K...

Страница 22: ...rouble according to 10 4 TROUBLESHOOTING OF PROBLEMS The trouble is not reoccurring Logged Not logged 1Consider the temporary defects such as the work of protection devices in the refrigerant circuit...

Страница 23: ...dure 1 Press the CHECK button twice 2 Press the temperature buttons 3 Point the remote controller at the sensor on the indoor unit and press the HOUR button 4 Point the remote controller at the sensor...

Страница 24: ...roller Wired remote controller 1 P1 Intake sensor error P9 Pipe TH5 sensor error 2 P2 Pipe TH2 sensor error 3 E6 E7 Indoor outdoor unit communication error 4 P4 Drain sensor error Float switch connect...

Страница 25: ...ot connected Reverse or open phase wiring for the outdoor unit s power terminal block L1 L2 L3 Incorrect wiring between indoor and outdoor units incorrect polarity of S1 S2 S3 Remote controller wire s...

Страница 26: ...oller board Check resistance value of thermistor For characteristics refer to P1 above Check contact failure of connector CN44 on the indoor controller board Refer to 10 7 TEST POINT DIAGRAM Turn the...

Страница 27: ...oor fan motor Fan motor is defective Indoor controller board is defec tive Defective outdoor fan control Overcharge of refrigerant Defective refrigerant circuit clogs Bypass circuit of outdoor unit is...

Страница 28: ...number of connecting remote control ler max 2 units When it is not the above mentioned problem of Diagnose remote controllers a When RC OK is displayed Remote controllers have no problem Turn the pow...

Страница 29: ...nals Indoor controller board Abnormal if data cannot be read normally from the nonvolatile memory of the indoor controller board Defective indoor controller board Replace indoor controller board The c...

Страница 30: ...sconnection of or leakage in refrigerant pipes Air into refrigerant piping Abnormal operation no rotation of indoor fan Defective fan motor Defective indoor control board Defective refrigerant circuit...

Страница 31: ...k S1 and S2 When 220 240 V AC is not detected check indoor outdoor unit connecting wire for miswiring When 220 240 V AC is detected check below Check the fuse on indoor controller board Check the wiri...

Страница 32: ...e connection of remote controller wires in the case of twin triple indoor unit system When 2 or more indoor units are wired in one refrigerant system connect remote controller wires to one of those un...

Страница 33: ...t function it is possible to activate emergency operation by using the indoor unit emergency operation switch SW1 SW2 of the wireless signal receiver board However if the indoor unit microprocessor ha...

Страница 34: ...or short Red Yellow Red Blue Red Orange Red White Connector Normal 300 2 1 Moving part 4 3 Switch Magnet Moving part Yellow Blue Red Orange White MV Refer to 10 6 1 Thermistor 0 10 20 30 40 50 20 10 0...

Страница 35: ...VDC 310 340 V DC TEST POINT 2 VCC between 5 and 4 of the fan connector VCC 15 V DC Wiring recovery Replace the indoor controller board Replace the fan motor Replace the indoor controller board Replac...

Страница 36: ...USE 6 3 A 250 V CNMF Fan motor 1 4 310 340 V DC 5 4 15 V DC 6 4 0 6 5 V DC 7 4 Stop 0 or 15 V DC Operation 7 5 V DC 0 15 V pulse VSP Voltage between pins of C626 0 V DC FAN stop 1 6 5 V DC FAN operati...

Страница 37: ...because these models have the cond eva temperature thermistor TH5 Marks in the table below Jumper wire Short Open Without TH5 With TH5 Model JP1 For product Service parts Indoor controller board type...

Страница 38: ...ion Outline of functions Main and sub unit operate alternately according to the interval of rotation setting Main and sub unit should be set by refrigerant address Outdoor DIP switch setting Refrigera...

Страница 39: ...OFF Monitoring the request code of current setting Setting contents Rotation ON Alternating interval 28days and back up function Rotation ON Alternating interval 14days and back up function Rotation...

Страница 40: ...button and press the button Set the Refrigerant address and Request code Select the item to be changed with the F1 or F2 button Select the required setting with the F3 or F4 button Select the required...

Страница 41: ...tton Select the required setting with the F3 or F4 button Press the F3 or F4 button to set the Refrigerant address 0 Press the F3 or F4 button to set the desired request code No Rotation Back up opera...

Страница 42: ...e terminal blocks and pull out the electrical box See Photo 2 Removing the indoor controller board 6 Remove the 6 supports from the indoor controller board and remove the indoor controller board See P...

Страница 43: ...ver and remove the electrical cover 4 Remove 2 screws from the electrical box and pull the electrical box downward 5 Temporarily secure the electrical box using 2 hooks in the back of electrical box 6...

Страница 44: ...e 4 screws from the fan guard of the fan motor See Photo 5 6 Remove 2 screws from the left side beam and remove the beam See Photo 1 7 Remove the 3 screws from center fan guard and remove the fan guar...

Страница 45: ...ight side panel See Figure 3 4 3 Remove the connector of vane motor 4 Remove 2 screws of vane motor cover then remove vane motor Photo 13 Screws Connector Vane motor and cover Photo 14 Under panel fix...

Страница 46: ...the pipe temperature thermistors liquid TH2 and condenser evaporator temperature themistor TH5 1 Remove the air intake grille See Figure 1 2 2 Remove the left and right side panels See Figure 3 4 3 Re...

Страница 47: ...els See Figure 3 6 Remove the under panel See Photo 14 7 Remove the drain pan See Photo 15 16 17 8 Remove the pipe cover See Photo 18 9 Remove the pipe thermistors TH2 and TH5 from each holder See Pho...

Страница 48: ...1 REVISED EDITION C Distributed in Oct 2012 No OCH491 REVISED EDITION B Distributed in Feb 2012 No OCH491 REVISED EDITION A Distributed in Dec 2010 No OCH491 Made in Japan HEAD OFFICE TOKYO BLDG 2 7 3...

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