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7.2. Test run
7.2.1. Using remote controller
Refer to the indoor unit installation manual.
• Be sure to perform the test run for each indoor unit. Make sure each indoor
unit operates properly following the installation manual attached to the unit.
• If you perform the test run for all indoor units at once, you cannot detect any
erroneous connection, if any, of the refrigerant pipes and the connecting wires.
* The compressor operation is not available for 3 minutes at least after the power
is supplied.
• The compressor can emit noise just after turn on the power supply or in case
of low outside air temperature.
• Depending on the operating conditions, the outdoor unit fan may stop while
the compressor is operating, but this is not a malfunction.
7.3. Refrigerant collecting (Pump down)
Perform the following procedures to collect the refrigerant when moving the indoor
unit or the outdoor unit.
1
Turn off the circuit breaker.
2
Connect the low pressure side of the gauge manifold to the service port of the
gas side stop valve.
3
Close the liquid stop valve.
4
Supply power (circuit breaker).
* Start-up of the indoor-outdoor communication takes about 3 minutes after the
power (circuit breaker) is turned on. Start the pump-down operation 3 to 4 minutes
after the power (circuit breaker) is turned ON.
5
Perform the test run for cooling operation (SW3-1: ON and SW3-2: OFF). The
compressor (outdoor unit) and ventilators (indoor and outdoor units) start operating
and test run for cooling operation begins. After the cooling operation has been
carried out for approximately five minutes, set the outdoor service switch SW2-4
(pump down switch) from OFF to ON.
* Do not continue to operate for a long time with the switch SW2-4 set to ON. Make
sure to switch it to OFF after pump down is completed.
* Only set the SW3-1 to ON if the unit is stopped. However, even if the unit is
stopped and the SW3-1 is set to ON less than 3 minutes after the compressor
stops, the refrigerant collecting operation cannot be performed. Wait until the
compressor has been stopped for 3 minutes and then set the SW3-1 to ON again.
* When connecting a Cylinder or Hydrobox unit, do not use the DipSW functions
of outdoor unit. Operate all of the indoor units, excluding a Cylinder or Hydrobox
unit, in cooling mode.
6
Fully close the gas stop valve when the pressure reading on the gauge drops
0.05 - 0.00 MPa (approximately 0.5 - 0.0 kgf/cm
2
)
7
Stop the air conditioner operation (SW3-1: OFF). Set the outdoor service switch
SW2-4 from ON to OFF.
* When connecting a Cylinder or Hydrobox unit, stop the indoor units operation.
8
Turn off the power supply (circuit breaker).
* If too much refrigerant has been added to the air conditioner system, the pres-
sure may not drop to 0.05 MPa (0.5 kgf/cm
2
). If this occurs, use a refrigerant
collecting device to collect all of the refrigerant in the system, and then recharge
the system with the correct amount of refrigerant after the indoor and outdoor
units have been relocated.
Warning:
When pumping down the refrigerant, stop the compressor before disconnect-
ing the refrigerant pipes. The compressor may burst and cause injury if any
foreign substance, such as air, enters the system.
7.1. Before test run
► After completing installation and the wiring and piping of the indoor and
outdoor units, check for refrigerant leakage, looseness in the power supply
or control wiring, wrong polarity, and no disconnection of one phase in the
supply.
► Use a 500-volt M-ohm tester to check that the resistance between the power
supply terminals and ground is at least 1 MΩ.
► Do not carry out this test on the control wiring (low voltage circuit) terminals.
Warning:
Do not use the air conditioner if the insulation resistance is less than 1 MΩ.
Insulation resistance
After installation or after the power source to the unit has been cut for an extended
period, the insulation resistance will drop below 1 MΩ due to refrigerant accumulat-
ing in the compressor. This is not a malfunction. Perform the following procedures.
1. Remove the wires from the compressor and measure the insulation resistance of
the compressor.
2. If the insulation resistance is below 1 MΩ, the compressor is faulty or the resistance
dropped due the accumulation of refrigerant in the compressor.
3. After connecting the wires to the compressor, the compressor will start to warm
up after power is supplied. After supplying power for the times indicated below,
measure the insulation resistance again.
• The insulation resistance drops due to accumulation of refrigerant in the com-
pressor. The resistance will rise above 1 MΩ after the compressor is warmed
up for 12 hours.
(The time necessary to warm up the compressor varies according to atmospheric
conditions and refrigerant accumulation.)
• To operate the compressor with refrigerant accumulated in the compressor, the
compressor must be warmed up at least 12 hours to prevent breakdown.
4. If the insulation resistance rises above 1 MΩ, the compressor is not faulty.
Caution:
•
The compressor will not operate unless the power supply phase connection
is correct.
• Turn on the power at least 12 hours before starting operation.
- Starting operation immediately after turning on the main power switch can result
in severe damage to internal parts. Keep the power switch turned on during the
operational season.
► The followings must be checked as well.
• The outdoor unit is not faulty. LED on the control board of the outdoor unit flash
when the outdoor unit is faulty.
• Both the gas and liquid stop valves are completely open.
7. Test run
About the restart protective mechanism
Once the compressor stops, the restart preventive device operates so the compressor
will not operate for 3 minutes to protect the air conditioner.
7.2.2. Using SW3 in outdoor unit
Note:
In case of the test run from outdoor unit, all indoor units operate. Therefore,
you can not detect any erroneous connection of refrigerant pipes and the
connecting wires. If it aims at detection of any erroneous connection, be sure
to carry out the test run from remote controller with reference to “7.2.1. Using
remote controller.”
SW3-1
ON
Cooling operation
SW3-2
OFF
SW3-1
ON
Heating operation
SW3-2
ON
* After performing the test run, set SW3-1 to OFF.
• A few seconds after the compressor starts, a clanging noise may be heard from
the inside of the outdoor unit. The noise is coming from the check valve due to the
small difference in pressure in the pipes. The unit is not faulty.
The test run operation mode cannot be changed by DIP switch SW3-2 during
the test run. (To change the test run operation mode during the test run, stop
the test run by DIP switch SW3-1. After changing the test run operation mode,
resume the test run by switch SW3-1.)
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