25
26 27 28 29 30 31 32 33
34 36 37 38 39 40 41
15
16 17
18 19
20
21 22
23
43
4 44
45 46
26
27 28 29 30
31 32 33 34
28
29 30 31
32 33 34
7
8 9 10 11
12 13 14
MILWAUKEE ELECTRIC TOOL CORPORATION
13135 W. Lisbon Road, Brookfi eld, WI 53005
Drwg. 2
BULLETIN NO.
54-40-6510
SERVICE PARTS LIST
FIG.
PART NO.
DESCRIPTION OF PART
NO. REQ.
1
06-82-2395
M2.6 x 10 Pan Hd. T-9 Screw
(3)
2
06-82-2385
M2.6 x 14 Pan Hd. T-9 Screw
(5)
3
06-82-2380
8-32 x 1/2" Pan Hd. Tapt. T-20 Screw
(2)
4
10-20-0304
Fuel Gauge Label
(1)
5
10-15-0955 Warning
Label
(1)
6
12-20-2421
Service Nameplate Kit
(1)
7
14-46-1011
Steel Quik-Lok Blade Clamp
(1)
8
31-15-0511 Spring
Cover
(1)
9
42-50-0076 Front
Cam
(1)
10
42-50-0077 Rear
Cam
(1)
11
45-22-0081 Sleeve
(1)
12
34-60-3680 Retaining
Ring
(1)
13
40-50-0161 Torsion
Spring
(1)
14
44-60-0626 Lock
Pin
(1)
15
23-30-0020 Motor
Assembly
(1)
16
--------------- Motor
(1)
17
---------------
Motor Mounting Plate
(1)
18
--------------- Ball
Bearing
(1)
19
--------------- Pinion
(1)
20
23-66-0315
Switch & PCB Assembly
(1)
21
--------------- Terminal
Block
(1)
22
--------------- Switch
(1)
23
--------------- PCB
Assembly
(1)
25
28-14-0030 Gearcase
Assembly
(1)
26
14-30-0035 Gearcase
Set
(1)
27
--------------- Left
Gearcase
(1)
28
14-30-0925
Right Gearcase Kit
(1)
CATALOG NO.
2420-20
REVISED BULLETIN
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
12 Volt Hackzall
®
STARTING
SERIAL NO.
DATE
Nov. 2008
WIRING INSTRUCTION
B56A
EXAMPLE:
Component Parts (Small #)
Are Included When Ordering
The Assembly (Large #).
0
00
SEE REVERSE SIDE
FIG.
LUBRICATION
(Type 'Y' Grease, No. 49-08-5275):
19,32
Completely coat all of the teeth of the Pinion (19) and Bevel
Gear (32) with grease.
27,29
Place a small amount of grease in Gearcase cavities.
33,34
Lightly coat the Drive Pin (33) and I.D. and O.D. of Bearing
Sleeve (34) with grease.
37
Place a dab of grease in the side slot and the rear pocket of
Spindle
(37).
37,39
Lightly coat the O.D. of Spindle (37) and I.D. of Bushing (39)
with
grease.
40,41
Saturate Felt (40) with lightweight oil prior to assembly with
Cap (41) onto Bushing (39) and Spindle (37).
FIG.
PART NO.
DESCRIPTION OF PART
NO. REQ.
29
--------------- Right
Gearcase
(1)
30
---------------
6-32 x 1/4" Pan Hd. Slt. T-15 Screw
(3)
31
--------------- Ball
Bearing
(1)
32
--------------- Bevel
Gear
(1)
33
--------------- Drive
Pin
(1)
34
44-86-0085 Bearing
Sleeve
(1)
36
06-82-5320
8-32 x 5/8" Pan Hd Slt. T-20 Screw
(6)
37
38-50-0015 Spindle
(1)
38
06-65-0070
Spindle Guide Pin
(1)
39
42-40-0120 Bushing
(1)
40
45-06-0035 Felt
(1)
41
44-86-0095 Cap
(1)
43
31-44-0115 Handle
Set
(1)
44
---------------
Right Handle Halve
(1)
45
---------------
Left Handle Halve
(1)
46
---------------
Fuel Guage LED
(1)
47
45-16-0040 Shoe
(1)
48
45-24-0150 Shuttle
(1)
49
42-70-0055 Handle
Clip
(1)
42-55-2420
Carrying Case (Not Shown)
(1)
Lock Pin (14) to be
coated with graphite
prior to assembly.
NOTE:
Clean bevel gear assembly
[29,30,31,32 & 33] with a clean,
dry cloth. DO NOT wash up.
