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8
Instruction Manual
3.4.4 Assembly of Gear cage into
Pump Housing
Before assembly, several of the parts may need
special preparation.
The Journal Nut threads (on nut and housing),
Crankpin and Crankpin Shoulder, Worm Shaft,
Crank threads, Crank Nut, and if bearings or oil
seals are removed the outside of bearings and
seals and inside of mating housing surfaces must
be thoroughly cleaned of oil and foreign matter.
This will require scraping of parts to remove
original film of LOCTITE
TM
and use of solvent for
degreasing.
DO NOT IMMERSE SEALS IN
SOLVENT AS THIS MAY CAUSE
SEVERE SWELLING OF SEAL MATERIAL.
The following special tools and equipment
are required: MILROYAL
®
D Journal Nut Tool
No. 211-0042-006, and LOCTITE
TM
Grade 222.
1. Replace Oil Drain Plug No. 25.
2. If bearings and / or oil seals have been removed
for replacement:
a. Crosshead Oil Seal No. 52 should be installed
with sealing lip facing stroke adjustment end
of pump. Apply a thin coat of LOCTITE
TM
Grade 222 to outside of Seal Casing and
press in Seal until it is firmly seated in the
bottom of its recess.
b. The motor-side Shaft Bearing should
be pressed into its recess with grade
HV LOCTITE
TM
. Seat the Bearing into
the recess as far as it will go. The same
procedure should be followed for installing
the other bearing into the Journal Nut.
c. After the bearings are installed, lightly
coat the outside of Shaft Oil Seals with
LOCTITE
TM
Grade 222 and press into place
until flush with bearing recess. Be sure seal
lips are facing toward the bearings. When all
bearings and shaft seals are installed there
should be one seal in the drive side of the
Housing, one bearing in the drive side of
the Gear Cage, and a bearing and oil seal
in the Journal Nut, all LOCTITED ™ sealed
in place.
3. Insert Crank No. 216 with its pressed-on Bearing
No. 72 through bore in Gear Cage, and insert
No. 90 Key into key way. Slide Worm Gear onto
Crank with side of Worm Gear having stamped
identification numbers facing stroke adjustment
end of pump. Apply 2 to 3 drops of LOCTITE
TM
Grade 222 to crank threads and tighten nut No.
100 to 125-130 Inch-pounds (46-48 N). Check to
insure free rotation of Crank and Worm Gear.
4. Insert Clevis Pins No. 200 into holes in Gear
Cage with tongs pointed inward.
5. Place Gear Cage into housing. Position drive-
side bearing into its recess in housing.
6. Insert Shaft and Worm through Cage and
Bearing. Apply 3 to 4 drops of LOCTITE™
Grade 222 to a single thread of Journal Nut
about mid-way on the Nut, coating the thread
for an entire revolution.
7. Slip Journal Nut over Shaft and screw it finger
tight into Housing. Make sure both shaft bearings
are seated in their recesses. Using Journal Nut
Tool, tighten Journal Nut to approximately
30 inch-pounds (11 N) torque.
SECTION 3 - MAINTENANCE INSTRUCTIONS-DRIVE SECTION
Содержание MILROYAL D
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