General installation and maintenance instructions
SCROLL ENCLOSURE AIR COMPRESSOR
Page 1 / 22
09/2007
Manual N° 5.18396. VERSION 0 - GB
CONTENTS
SECTION 1.
DESCRIPTION
2
1.1.
U
NPACKING
.............................................................................................................................................. 2
1.2.
P
RECAUTIONS DURING TRANSPORTATION AND MOVEMENT
............................................................................. 3
SECTION 2.
GENERAL SAFETY INFORMATION
4
SECTION 3.
COMPONENT DESCRIPTION
5
3.1.
C
OMPRESSION CYCLE
................................................................................................................................ 6
3.2.
T
IP SEAL
................................................................................................................................................... 6
3.3.
B
EARINGS
................................................................................................................................................ 6
3.4.
A
IR COOLED AFTER
-
COOLER
....................................................................................................................... 6
3.5.
D
RY TYPE INLET FILTER
.............................................................................................................................. 6
3.6.
C
OOLING AIR CLEANABLE FILTER SCREEN
.................................................................................................... 6
3.7.
H
IGH TEMPERATURE SHUTDOWN SWITCH
..................................................................................................... 6
SECTION 4.
INSTALLATION
6
4.1.
I
NSTALLATION SITE
.................................................................................................................................... 6
4.2.
V
ENTILATION
............................................................................................................................................. 7
4.3.
W
IRING
..................................................................................................................................................... 7
4.4.
P
IPING
...................................................................................................................................................... 7
4.5.
S
AFETY VALVES
........................................................................................................................................ 7
SECTION 5.
OPERATION
7
5.1.
B
EFORE START
-
UP
.................................................................................................................................... 7
5.2.
S
TART
-
UP AND OPERATION
......................................................................................................................... 8
5.3.
S
TOPPING THE COMPRESSOR DURING EMERGENCY OPERATION
...................................................................... 8
SECTION 6.
SPECIFICATIONS
8
SECTION 7.
OPERATION DIAGRAM
9
7.1.
R
EMOTE CONTROL
..................................................................................................................................... 9
7.2.
I
NDEPENDENT OPERATING
.......................................................................................................................... 9
SECTION 8.
CONTROL AND REGULATION DEVICE : MILLENIUM
10
8.1.
M
ANAGEMENT OF PARAMETERS
................................................................................................................ 10
8.2.
M
ANAGEMENT OF ALARMS
........................................................................................................................ 10
8.3.
H
IGH PRESSURE
...................................................................................................................................... 11
SECTION 9.
TROUBLESHOOTING GUIDES
12
SECTION 10.
MAINTENANCE SCHEDULE
13
SECTION 11.
SCHEDULED MAINTENANCE
14
11.1.
I
NTAKE FILTER
......................................................................................................................................... 14
11.2.
V
ENTILATION SCREEN
.............................................................................................................................. 14
11.3.
I
NSPECT
V-B
ELT TENSION
........................................................................................................................ 14
11.4.
G
REASE COMPRESSOR BEARINGS
............................................................................................................. 15
11.5.
G
REASE PIN CRANK BEARING
.................................................................................................................... 15
11.6.
R
EPLACE TIP SEAL
................................................................................................................................... 15
SECTION 12.
REPLACEMENT PARTS LIST
17
SECTION 13.
SERVICE PARTS LIST
21