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Pellerin Milnor Corporation

35

Modify Water Level

— Touch the box identified by item Lw on

Figure 21, page 32

.

Figure 28.

Pop-up Controls for Water Level

Increase the desired bath water level by 1 unit (centimeters or inches).

Decrease the desired bath water level by 1 unit (centimeters or inches).

Close the window.

When you are finished making changes to the wash formula, touch

to end formula

intervention.

4.1.4

To Cancel a Formula

BNCLJB01.T01 0000204083 D.2 C.3 E.3 9/11/20 12:09 PM Released

1. Touch

on the

Run

display to cancel a formula.

Figure 29.

Resume or Cancel the

Formula

2. A dialog box appears (

Figure 29, page 35

) that

prompts you to confirm your decision. On the dialog

box, touch

to cancel the formula.

3. The controller disables all outputs, drains the bath

water through the normally-open drain valve (usually
the drain valve to the sewer), unlocks the door to the
washer-extractor, and returns to the

Home

display.

Troubleshooting

Содержание 60044SR2

Страница 1: ...anual Number ECN MKWGUO01U1 2021463A Publishing System TPAS2 Access date 12 15 2021 Document ECNs Latest 60044SR2 SR3 72044SR2 SR3 PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

Страница 2: ......

Страница 3: ...MKWGUO01U1 21463A 1 English Operator Guide Divided cylinder Staph Guard MilTouch EX Washer extractor MKWGUO01EN 2021463 ...

Страница 4: ......

Страница 5: ...English 1 ...

Страница 6: ......

Страница 7: ...PELLERIN MILNOR CORPORATION Post Office Box 400 Kenner Louisiana 70063 0400 U S A Operator Guide Divided cylinder Staph Guard MilTouch EX Washer extractor Manual Number MKWGUO01EN Edition ECN 2021463 ...

Страница 8: ...ystem 19 3 7 2 To Load the First Pocket Separate Laundry Scale 20 3 8 Close the inner door 21 3 9 Close the outer door 21 3 10 Align and load the second pocket or the second and third pockets 21 3 10 1 To Load the Pocket s with a Weighing System 21 3 10 2 To Load the Pocket s with a Separate Laundry Scale 22 3 11 Start the wash formula 23 3 11 1 To Run a Wash Formula Locally 23 3 11 1 1 About the ...

Страница 9: ...he Home Display 11 Figure 8 Air unlatch Door 16 Figure 9 Inner Door Weld Dot 16 Figure 10 Inner and Outer Door Aligned 16 Figure 11 Weighing System Display 19 Figure 12 Close the Inner Door 21 Figure 13 Load Weight Window 24 Figure 14 Remote Formula Window 25 Figure 15 The Three Information Areas of the Run Display 27 Figure 16 The Names and the Timers Area 27 Figure 17 The Machine Status Area 28 ...

Страница 10: ...or Corporation iii Figure 31 Transducer Tube 37 Figure 32 Schematic of Typical Drain Circuit 37 Figure 33 Error Causes Solutions Display 40 Tables Table 1 Pellerin Milnor Corporation Contact Information 41 Contents ...

Страница 11: ...nor for use by technicians involved in the commissioning programming and servicing of the machine WARNING Careless use can cause death or serious injury and property damage Read the machine manuals before you install operate service or clean the machine Do not attempt to service the machine or reach into normally guarded areas unless you are a qualified service technician This MilTouch industrial ...

Страница 12: ... as shown in the following figure Figure 1 Flow of Goods on Staph Guard Machines Each side has a control panel with controls but only one set of controls is enabled at a time The soiled side status light and clean side status light indicate which set of controls is enabled 2 2 Physical Controls BNWVUO03 R01 0000267928 D 2 A 5 A 65 9 14 20 4 29 PM Released The following figures show how the soiled ...

Страница 13: ...perator light F Emergency stop switch G Soiled side sta tus light H Clean side sta tus light I Door unlatch button Figure 3 Clean side Control Panel with Two pocket AutoSpot Selector Switch Legend A Door unlatch button B AutoSpot selec tor switch C Emergency stop switch D Jog selector switch E Soiled side status light F Clean side status light G Transfer control button H Two hand control button Co...

Страница 14: ...trol system Energize the control system The master power switch is located on the soiled side control panel but it is enabled even when the clean side control panel has control Door unlatch button This button retracts the door latch so the door can be pulled open If you press this button while the machine runs the controller issues an error and prompts you to resume or cancel the formula as shown ...

Страница 15: ...n then hold the door unlatch button and the start button depressed simultaneously to rotate the cylinder Two pockets Rotate the cylinder to access pocket 2 on the soiled side Rotate the cylinder to access pocket 1 on the soiled side Three pockets Rotate the cylinder to access pocket 1 on the soiled side Rotate the cylinder to access pocket 2 on the soiled side Rotate the cylinder to access pocket ...

Страница 16: ...ltaneously to rotate the cylinder Two pockets Rotate the cylinder to access pocket 1 on the clean side Rotate the cylinder to access pocket 2 on the clean side Three pockets Rotate the cylinder to access pocket 1 on the clean side Rotate the cylinder to access pocket 2 on the clean side Rotate the cylinder to access pocket 3 on the clean side The AutoSpot and jog controls on the clean side share t...

Страница 17: ... C 3 9 11 20 8 32 AM Released The Milnor MilTouch washer extractor controller uses a touch sensitive display screen to op erate the machine All the functions and information you need to process goods appear on this screen CAUTION Excessive pressure can damage the display screen Do not push hard on the glass Use only a finger to touch the glass Do not touch the screen with a tool Turn the master sw...

Страница 18: ...he Data Transfer display L Access the Data Log displays V The version data Vd View the version details for your controller software W Access the Wash Formula Maintenance display 2 4 2 About the Start Button BNCLJO10 C02 0000336421 D 2 D 4 A 5 3 5 21 10 37 AM Released On machines without any optional features the selected formula immediately starts when you press the start button on the Home displa...

Страница 19: ...n remote formulas from the Mildata computer the but ton is used instead of the button to start a formula from the Home display However the fea ture displays will still use the button NOTE The availability of the aforementioned features varies by machine model Controls ...

Страница 20: ...y and the allied non Mil nor equipment you use such as laundry carts sling systems chemicals and chemical systems Milnor advises you to obtain and read the safety literature provided for your facility and for all equipment you use Examples of possible risks related to the type of laundry facility or to allied equipment are goods handling sharp objects such as scalpels and syringes left in OR gowns...

Страница 21: ... your laundry personnel to determine the optimum machine for your needs This took into account factors such as the types of goods to be washed and the expected soil content of the goods which can cause the correct load size to vary greatly among goods types For example the more bulky the goods the smaller the permissible load size The correct load sizes will be what was previously determined when ...

Страница 22: ...10 9 20 5 01 PM Released The AutoSpot feature is used to rotate the cylinder align the inner and outer doors so that the operator can access all the pockets DANGER Contact with the turning cylinder can crush your limbs The turning cylinder and goods are normally isolated by the locked cylinder door Always close the inner and outer doors before you rotate the cylinder Do not attempt to open the doo...

Страница 23: ... 22 20 4 43 PM Released Figure 9 Inner Door Weld Dot The inner doors access the cylinder pockets Identify cylinder pockets by weld dots 1 2 or 3 on the rim of the inner door as shown in Figure 9 page 16 One weld dot means the inner door accesses pocket 1 two dots mean the inner door accesses pocket 2 and if your machine is a three pocket machine three dots mean the inner door accesses pocket 3 Fig...

Страница 24: ...the two panel latches simulta neously releasing the panel 3 With the latches still depressed pull the panel towards you until it is fully opened 4 On the second panel place one hand on each latch with your thumbs beneath the thumbholds 5 Use your fingers to push down the two panel latches simulta neously releasing the panel Normal Operation ...

Страница 25: ...18 Pellerin Milnor Corporation 6 With the latches still depressed pull the panel open 7 Repeat steps 4 6 for the third panel as shown The inner door is fully opened Normal Operation ...

Страница 26: ... Home display select a formula If you are using a flow meter select the formula that your chemical supplier or laundry specialist set to use Liquor Ratio Control see Section 3 11 1 1 About the Liquor Ratio Control Feature page 23 2 Touch The Weighing System display appears shown in the following figure NOTE If your machine is configured to run Mildata formulas touch from the Home display instead F...

Страница 27: ...nish loading the pocket touch the button labeled Compartment 1 again to con firm the weight The weight value turns red as shown below and the weight can no longer be adjusted Continue to Section 3 8 Close the inner door page 21 3 7 2 To Load the First Pocket Separate Laundry Scale BNWVUO04 T05 0000289654 D 2 C 2 B 3 10 9 20 11 54 AM Released Use the following instructions to load the first pocket ...

Страница 28: ... 14 20 12 01 PM Released 3 10 Align and load the second pocket or the second and third pockets BNWVUO05 C01 0000306806 D 2 C 2 12 10 20 4 46 PM Released Use the following instructions to load the second pocket and if your machine is a three pocket machine third pocket The procedure is different depending on the method you use to weigh goods 3 10 1 To Load the Pocket s with a Weighing System BNWVUO...

Страница 29: ...he inner door 8 Close the outer door 9 If your machine is a three pocket machine repeat steps 1 8 to load the third pocket NOTICE You must load every pocket on your machine Continue to Section 3 11 Start the wash formula page 23 3 10 2 To Load the Pocket s with a Separate Laundry Scale BNWVUO05 T03 0000306859 D 2 C 2 B 4 10 15 20 4 49 PM Released Use the following instructions to load the remainin...

Страница 30: ... turns green to show that the formula is selected 2 Touch from the Home display or from a feature display if you used one such as the Weighing System display or Barcode display to start the formula The Run display appears and the door to the washer extractor locks 3 11 1 1 About the Liquor Ratio Control Feature BNCLJO14 C01 0000278658 D 2 F 3 C 2 3 8 21 4 04 PM Released The Liquor Ratio Control fe...

Страница 31: ...uch The Load Weight window appears as shown in the following figure Figure 13 Load Weight Window Legend A The customer commercial laundry or department institutional laundry the batch goods belongs to B The weight of goods in the cylinder C Start the formula D Close the window and return to the Home display 3 Enter the customer code a Touch the value labelled Customer b Use the keypad to enter a c...

Страница 32: ...figuration decisions You must enter the actual weight of the load to use Liquor Ratio Control Ensure that you measure and enter the actual weight of goods in the same unit pounds or kilograms as the programmed nominal weight of the formula NOTE If you used load cells to weigh the goods the weight data is entered automatically c Touch to run the remote Mildata formula on this machine The Run displa...

Страница 33: ...conveyor Pieces the number of pieces in the batch Lot identifies an individual batch with a unique number assigned by the user Group identifies the group number if this machine is part of a group of machines that will use the same formulas With the Mildata product it is also possible to run remote formulas If you download the Mil Touch programmer application to your Mildata computer you can run th...

Страница 34: ...tatus You can also change the water tempera ture and level the formula time the drain type and the basket speed for the formula in progress Three types of information are given on the Run dis play These types are grouped into three areas of the display as shown in Figure 15 page 27 3 12 1 1 The Names and Timers Area A BNCLJO07 C02 0000187290 D 2 C 5 F 2 9 11 20 10 29 AM Released This area displays...

Страница 35: ...P Formula progress bar S Steam and cooldown indicators Sn Step name Tc Current temperature Td Desired temperature W Water valve indicators 3 12 1 2 1 How to Monitor Automatic Liquid Chemical Injections BNCLJO11 C04 0000214843 D 2 C 5 C 2 9 11 20 10 33 AM Released Figure 18 Chemicals from Valves 1 and 2 Injecting If your machine controls a pumped chemical sys tem the controller automatically inject...

Страница 36: ...e hand hold the unmarked two hand control button item H in Figure 3 Clean side Control Panel with Two pocket AutoSpot Selector Switch page 6 depressed 3 With the two hand control button still held use your other hand to hold the door unlatch button depressed so that both controls are actuated simultaneously The cylinder rotates until the buttons are released or the door is aligned with the selecte...

Страница 37: ... for by the formula The only intervention normally required is to ensure that the chemical containers that supply the chemicals to the system remain at a safe level Optional 5 compartment supply injector a system in which the operator places a measured amount of chemical in each compartment before the start of each wash cycle Each compart ment is dedicated to a type of chemical detergent bleach so...

Страница 38: ...wash formula in production while it runs You can adjust the step timer water valves drain and reuse valves steam and cooldown controls cylinder speed bath temperature and level The changes you make while in formula intervention mode do not alter the programming of the formula the step decisions Formulas proceed normally in formula intervention mode aside from the changes you make Chemical supplier...

Страница 39: ...uired to use formula intervention In formula intervention mode touch a box to dis play the pop up controls for that setting The pop up controls available cor respond with your ma chine s equipment and your configuration decisions NOTICE The MilTouch controller prevents the activation of certain controls when their activation would be inappropriate For example the controls for the water valves are ...

Страница 40: ... Touch the box labeled Water on the display Figure 23 Pop up Controls for Water Valves Open the hot water inlet valve If the hot water inlet valve is open touch to close it Open the cold water inlet valve If the cold water inlet valve is open touch to close it Open the 3rd water inlet valve If the 3rd water inlet valve is open touch to close it Close the window Modify Drain Valves Touch the box la...

Страница 41: ...to close it Close the window Modify Cylinder Speed Touch the box identified by item C on Figure 21 page 32 Figure 26 Pop up Controls for Cylinder Speed Increase the rotation speed of the cylinder by 1 RPM Decrease the rotation speed of the cylinder by 1 RPM Close the window Modify Water Temperature Touch the box identified by item Tw on Figure 21 page 32 Figure 27 Pop up Controls for Water Tempera...

Страница 42: ...a touch to end formula intervention 4 1 4 To Cancel a Formula BNCLJB01 T01 0000204083 D 2 C 3 E 3 9 11 20 12 09 PM Released 1 Touch on the Run display to cancel a formula Figure 29 Resume or Cancel the Formula 2 A dialog box appears Figure 29 page 35 that prompts you to confirm your decision On the dialog box touch to cancel the formula 3 The controller disables all outputs drains the bath water t...

Страница 43: ... not open electrical troubleshooting is required Too Long to Fill The water in the machine did not reach the specified level within the con figured Fill Error Time The controller closes all water valves and turns off all chemical injec tions The Fill Error timer resets after you correct the error Fill Time Configured too Short Do a check of the configured fill time in your machine s configuration ...

Страница 44: ...in your ma chine s configuration decisions This value represents the time required to apply steam to cold water at high level to achieve the hottest temperature used Steam Valve Malfunctioned Use formula intervention to turn the steam valve on to con firm proper operation Too Long to Cool The temperature in the machine did not drop to the specified temperature within the configured Cooldown Error ...

Страница 45: ...tioned Electrical troubleshooting is required Serial Communication Failure A peripheral board in the control box has lost communica tion with the processor board The controller stops cylinder rotation and waits for serial commu nication to resume This error dialog box closes when serial communication resumes Board Failure A peripheral board in the control box cannot communicate with the pro cessor...

Страница 46: ...s than 5 PSI 34 5 kPa behind the excluder seal to protect the bearings Do a check of the air supply and the sensor circuit Brake Pads Worn The brake pads used to slow the cylinder after an extract are worn Re place the pads Too Many Recycles Due to an unbalanced load the machine has performed the maximum of three extract cycles The current extract step will be completed at a speed lower than progr...

Страница 47: ... voltage and or moving parts are present inside the machine when troubleshooting Qualified technicians only Use care to avoid contact with live or moving parts Keep bystanders away 1 Follow the instructions on the Error Causes Solutions display for how to correct the error 2 Touch to return to the Run display 3 In the error code dialog box touch to silence the operator signal close the error code ...

Страница 48: ...advice on instal ling servicing or using Customer Serv ice Technical Support 504 712 7780 504 469 9777 service milnor com www milnor com Customer Service Learn about request or enroll in Milnor service seminars Training 504 712 7716 504 469 9777 training milnor com Determine warranty eligibility or claim status Warranty Administration 504 712 7735 504 469 9777 service milnor com Attention Warranty...

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