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Effective January 1, 2016

(Equipment with a serial number preface of MG or newer)

This limited warranty supersedes all previous Miller warranties and is exclusive with no other

guarantees or warranties expressed or implied.

LIMITED WARRANTY − Subject to the terms and conditions below,
Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its original
retail purchaser that new Miller equipment sold after the effective
date of this limited warranty is free of defects in material and
workmanship at the time it is shipped by Miller. THIS WARRANTY IS
EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS
OR IMPLIED, INCLUDING THE WARRANTIES OF
MERCHANTABILITY AND FITNESS.

Within the warranty periods listed below, Miller will repair or replace
any warranted parts or components that fail due to such defects in
material or workmanship. Miller must be notified in writing within
thirty (30) days of such defect or failure, at which time Miller will
provide instructions on the warranty claim procedures to be
followed. If notification is submitted as an online warranty claim, the
claim must include a detailed description of the fault and the
troubleshooting steps taken to identify failed components and the
cause of their failure.

Miller shall honor warranty claims on warranted equipment listed
below in the event of such a failure within the warranty time periods.
All warranty time periods start on the delivery date of the equipment
to the original end-user purchaser, and not to exceed twelve months
after the equipment is shipped to a North American distributor or
eighteen months after the equipment is shipped to an International
distributor.

1.

5 Years Parts — 3 Years Labor
*

Original Main Power Rectifiers Only to Include SCRs,
Diodes, and Discrete Rectifier Modules

2.

3 Years — Parts and Labor
*

Auto-Darkening  Helmet Lenses (Except Classic
Series) (No Labor)

*

Engine Driven Welder/Generators
(NOTE: Engines are Warranted Separately by the
Engine Manufacturer.)

*

Inverter Power Sources (Unless Otherwise Stated)

*

Plasma Arc Cutting Power Sources

*

Process Controllers

*

Semi-Automatic and Automatic Wire Feeders

*

Transformer/Rectifier Power Sources

3.

2 Years — Parts and Labor
*

Auto-Darkening Helmet Lenses − Classic Series Only
(No Labor)

*

Fume Extractors − Capture 5, Filtair 400 and Industrial
Collector Series

4.

1 Year — Parts and Labor Unless Specified
*

Automatic Motion Devices

*

CoolBelt and CoolBand Blower Unit (No Labor)

*

Desiccant Air Dryer System

*

External Monitoring Equipment and Sensors

*

Field Options
(NOTE: Field options are covered for the remaining
warranty period of the product they are installed in,
or for a minimum of one year — whichever is
greater.)

*

RFCS Foot Controls (Except RFCS-RJ45)

*

Fume Extractors − Filtair 130, MWX and SWX Series

*

HF Units

*

ICE/XT Plasma Cutting Torches (No Labor)

*

Induction Heating Power Sources, Coolers
(NOTE: Digital Recorders are Warranted Separately
by the Manufacturer.)

*

LiveArc Welding Performance Management System

*

Load Banks

*

Motor-Driven Guns (except Spoolmate Spoolguns)

*

PAPR Blower Unit (No Labor)

*

Positioners and Controllers

*

Racks

*

Running Gear/Trailers

*

Spot Welders

*

Subarc Wire Drive Assemblies

*

Water Coolant Systems

*

TIG Torches (No Labor)

*

Wireless Remote Foot/Hand Controls and Receivers

*

Work Stations/Weld Tables (No Labor)

5.

6 Months — Parts
*

Batteries

*

Bernard Guns (No Labor)

*

Tregaskiss Guns (No Labor)

6.

90 Days — Parts
*

Accessory (Kits)

*

Canvas Covers

*

Induction Heating Coils and Blankets, Cables, and
Non-Electronic Controls

*

M-Guns

*

MIG Guns and Subarc (SAW) Torches

*

Remote Controls and RFCS-RJ45

*

Replacement Parts (No labor)

*

Roughneck Guns

*

Spoolmate Spoolguns

Miller’s True Blue

®

 Limited Warranty shall not apply to:

1.

Consumable components; such as contact tips,
cutting nozzles, contactors, brushes, relays, work
station table tops and welding curtains, or parts that
fail due to normal wear. (Exception: brushes and
relays are covered on all engine-driven products.)

2.

Items furnished by Miller, but manufactured by others,
such as engines or trade accessories. These items are
covered by the manufacturer’s warranty, if any.

3.

Equipment that has been modified by any party other than
Miller, or equipment that has been improperly installed,
improperly operated or misused based upon industry
standards, or equipment which has not had reasonable
and necessary maintenance, or equipment which has
been used for operation outside of the specifications for
the equipment.

MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND
USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS
TRAINED AND EXPERIENCED IN THE USE AND
MAINTENANCE OF WELDING EQUIPMENT.
In the event of a warranty claim covered by this warranty, the
exclusive remedies shall be, at Miller’s option: (1) repair; or (2)
replacement; or, where authorized in writing by Miller in appropriate
cases, (3) the reasonable cost of repair or replacement at an
authorized Miller service station; or (4) payment of or credit for the
purchase price (less reasonable depreciation based upon actual
use) upon return of the goods at customer’s risk and expense.
Miller’s option of repair or replacement will be F.O.B., Factory at
Appleton, Wisconsin, or F.O.B. at a Miller authorized service facility
as determined by Miller. Therefore no compensation or
reimbursement for transportation costs of any kind will be allowed.
TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR
DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF PROFIT),
WHETHER BASED ON CONTRACT, TORT OR ANY OTHER
LEGAL THEORY.
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND ANY
IMPLIED WARRANTY, GUARANTY OR REPRESENTATION AS
TO PERFORMANCE, AND ANY REMEDY FOR BREACH OF
CONTRACT TORT OR ANY OTHER LEGAL THEORY WHICH,
BUT FOR THIS PROVISION, MIGHT ARISE BY IMPLICATION,
OPERATION OF LAW, CUSTOM OF TRADE OR COURSE OF
DEALING, INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT
FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED BY
MILLER.
Some states in the U.S.A. do not allow limitations of how long an
implied warranty lasts, or the exclusion of incidental, indirect,
special or consequential damages, so the above limitation or
exclusion may not apply to you. This warranty provides specific
legal rights, and other rights may be available, but may vary from
state to state.
In Canada, legislation in some provinces provides for certain
additional warranties or remedies other than as stated herein, and to
the extent that they may not be waived, the limitations and
exclusions set out above may not apply. This Limited Warranty
provides specific legal rights, and other rights may be available, but
may vary from province to province.

Warranty Questions?

Call
1-800-4-A-MILLER
for your local
Miller distributor.

miller_warr 2016-01

Your distributor also gives
you ...

Service
You always get the fast,
reliable response you
need. Most replacement
parts can be in your
hands in 24 hours.

Support
Need fast answers to the
tough welding questions?
Contact your distributor.
The expertise of the
distributor and Miller is
there to help you, every
step of the way.

Содержание XR-D Control

Страница 1: ...R D Control Processes Description OM 245778P 2016 05 MIG GMAW Welding Wire Feeder And Feeder Gun File MIG GMAW CE For product information Owner s Manual translations and more visit www MillerWelds com...

Страница 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...12 4 2 Unit Specifications 12 4 3 Wire Type Size and Feed Speed Table 12 4 4 Environmental Specifications 12 SECTION 5 INSTALLATION 13 5 1 Connections With A Constant Voltage CV Or Constant Current Co...

Страница 4: ...USH PULL WIRE FEEDER 300687 Council Directives 2014 35 EU Low Voltage 2014 30 EU Electromagnetic Compatibility 2011 65 EU Restriction of the use of certain hazardous substances in electrical and elect...

Страница 5: ...neeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in order presented 1 a semiautomaticDC...

Страница 6: ...ared according to AWS F4 1 and AWS A6 0 see Safety Standards D Do not weld where the atmosphere can contain flammable dust gas or liquid vapors such as gasoline D Connect work cable to the work as clo...

Страница 7: ...S can injure D Keep away from moving parts such as fans D Keep all doors panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards for ma...

Страница 8: ...PA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of...

Страница 9: ...s dans un environnement humideou si l on porte des v tements mouill s sur des structures m talliquestelles que sols grilles ou chafaudages en position coinc e comme assise genoux ou couch e ou s il y...

Страница 10: ...et des quipements chauds peut provoquer des incen dies et des br lures Le contact accidentel de l lectrode avec des objets m talliques peut provoquer des tincelles une explosion un sur chauffement ou...

Страница 11: ...capacit suffisante pour lever l appareil D En utilisant des fourches de levage pour d placer l unit s assurer que les fourches sont suffisamment longues pour d passer du c t oppos de l appareil D Teni...

Страница 12: ...American Welding Society Standard AWS A6 0 from Global EngineeringDocuments phone 1 877 413 5184 website www global ihs com National Electrical Code NFPA Standard 70 from National Fire Protec tion Ass...

Страница 13: ...Safe37 2012 05 Safe57 2012 05 Wear dry insulating gloves Do not touch electrode wire with bare hand Do not wear wet or damaged gloves Protect yourself from electric shock by insulating yourself from...

Страница 14: ...Welding wire and drive parts are at welding voltage during operation keep hands and metal objects away Safe33 2012 05 Wear hat and safety glasses Use ear protection and button shirt collar Use welding...

Страница 15: ...Off Run In Read Instructions Water Coolant Input Press Gas In Circuit Breaker Trigger Trigger Hold On Percent U2 Load Voltage Line Connection Continuous Spot Welding MIG Crater Hz Hertz Output Increas...

Страница 16: ...vironmental Specifications A IP Rating IP Rating IP23S This equipment is designed for outdoor use It may be stored but is not intended to be used for welding outside during precipitation unless shelte...

Страница 17: ...der and welding power source Stop engine on weld ing generator Do not move or operate equipment where it could tip 1 CV Or CC CV Welding Power Source 2 24 VAC Contactor Control 14 Pin Plug 3 Negative...

Страница 18: ...epare weld cable according to welding power source manual 3 Weld Cable Grommet 4 Current Sensing Reed Relay 5 Weld Cable Terminal In Feeder Route one end of weld cable through grommet through reed rel...

Страница 19: ...Control Cable Insert plug into Gun Control receptacle and tighten threaded collar 2 Gun Power Pin 3 Gun Bushing 4 Gun Securing Knob 5 Drive Casting Loosen gun securing knob and insert gun power pin th...

Страница 20: ...ower source 6 Coolant Hose Grommet 7 Location Of Coolant Fittings On Front Panel Route one end of a coolant hose through grommet and connect to rear of Coolant Out fitting in feeder Connect remaining...

Страница 21: ...4 Gun Bushing 5 Drive Casting Loosen gun securing knob and insert gun power pin through gun bushing until it bottoms against drive casting Tighten knob Close and latch door 6 Gun Coolant In Hose Conn...

Страница 22: ...source with respect to socket D H Voltage feedback 0 to 10 volts DC 1 volt per 10 arc volts F Current feedback 0 to 10 volts DC 1 volt per 100 amperes L Not used N Not used M Not used The remaining pi...

Страница 23: ...mm 1 Tension Arm Open tension arm Thread wire thru inlet guide along drive roll groove and into wire conduit Close tension arm Adjust tension as follows Hold wire tightly to keep it from unraveling 1...

Страница 24: ...h Indicator 7 Volts Indicator 8 Crater Menu Indicator 9 Start Menu Indicator 10 Left Display 11 Setup Menu Indicator 12 Right Display 13 Wire Speed Indicator 14 Amps Indicator 15 Right Adjust Knob 16...

Страница 25: ...3 1 Motor Torque Switch Use switch to select either HI or LOW torque setting for motor in control box HI torque is recommended for all wires except 0 030 and 0 035 Aluminum 2 Run in Speed Control Use...

Страница 26: ...ive Once the trigger hold function is active the wire feeder will continue feeding wire until the trigger is pressed and released again Preflow PRE The amount of time that the shielding gas will flow...

Страница 27: ...o change menu item values shown in the RIGHT DISPLAY To exit the START MENU press and re lease the START button Items that can be adjusted in this menu are Start Wirefeed Speed WFS Sets the wirefeed s...

Страница 28: ...MENU press and re lease the CRATER button Items that can be adjusted in this menu are Crater Wirefeed Speed WFS Sets the Crater Fill wirefeed speed Crater Voltage VOLT Sets the voltage during the Cra...

Страница 29: ...ol 1 Pressure Roll Assembly 2 Drive Motor Shaft 3 Drive Roll 4 Screw Use wire brush to clean drive roll 5 Drive Roll Idler 6 Shoulder Washers Use wire brush to clean idler 7 Outlet Guide 8 Wire Inlet...

Страница 30: ...curs if the purge switch is held when the feeder is powered up The error may be cleared by releasing the purge switch COOL ERR Indicates a water flow switch error A water flow switch error occurs if n...

Страница 31: ...contact tip Verify proper motor torque switch setting is selected see Section 6 3 Check drive roll pressure in wire feeder and gun see Section 5 8 Check and replace liner if necessary Wire does not f...

Страница 32: ...OM 245778 Page 28 SECTION 9 ELECTRICAL DIAGRAMS Figure 9 1 Circuit Diagram For Wire Feeder...

Страница 33: ...OM 245778 Page 29 245 790 C...

Страница 34: ...ot available unless listed Ref 245 999 C 51 Figure 10 2 50 Figure 10 3 1 2 3 4 5 6 8 9 10 11 12 13 14 16 17 18 20 21 22 23 25 27 28 29 30 26 31 37 39 36 38 41 40 43 42 49 53 54 57 58 59 26 15 32 33 34...

Страница 35: ...earing Front 2 28 113165 Stand Off 250 20 X 1 000 Lg 4 29 120396 Shaft Spool 1 30 MP1 251948 Brake Fsbr Reverse Mtg Power Off 24VAC 14 In Lb 1 31 113900 Block Bearing Rear 1 32 GS1 228036 Valve 24VAC...

Страница 36: ...precautionary label the label should also be ordered Part of 194146 KIT Water Connection Supplied With Water Cooled Guns Recommended Spare Parts To maintain the factory original performance of your eq...

Страница 37: ...Bearing 1 22 189920 Gear Assy Shaft Bearing 1 23 189605 Bearing Assy Upper Drive Shaft 1 24 192929 Washer Wave 400id X 672od X 010 St Stl Lbs 1 25 196613 Case Gear Wire Drive Includes 1 26 196604 Was...

Страница 38: ...28H Brs Conical Knurl 2 3 Nameplate Order By Model And Serial Number 1 4 239217 Panel Front 1 5 231470 Nut Adapter Encoder Shaft Mtg 375 32 To 500 28 2 6 190512 Stand off No 6 32 X 640 Lg 250 Hex Al F...

Страница 39: ...ns and Subarc SAW Torches Remote Controls and RFCS RJ45 Replacement Parts No labor Roughneck Guns Spoolmate Spoolguns Miller s True Blue Limited Warranty shall not apply to 1 Consumable components suc...

Страница 40: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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