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OM-245778 Page 21

6-2.

Jog/Purge

Pressing the Jog/Purge switch allows the
operator to jog wire without energizing the
weld power or gas valve circuit.

S

 The feeder provides the ability to jog the

wire by means of the gun trigger or the Jog/
Purge switch. If the welding arc does not
initiate in 3 seconds after the gun trigger is

activated, the feeder will perform a jog op-
eration for a maximum of 2 minutes. If the
gun trigger is still activated after 2 minutes,
the jog operation is terminated to prevent
complete unspooling of the wire, in the
case of a damaged gun (see Section 8-3).

S

 Jog speed is the wirefeed speed the unit

is set to for welding.

S

 Jogging can also be accomplished by

pressing the Jog/Purge button.

S

  Pressing the Jog/Purge button also al-

lows the operator to purge gas lines before
welding and to preset gas pressure at the
regulator.

6-3.

Inner Panel Controls

2

1

3

1

Motor Torque Switch

Use switch to select either HI or
LOW torque setting for motor in
control box.

.

HI torque is recommended for
all wires except 0.030 and
0.035 Aluminum.

2

Run-in Speed Control

Use this control to set run-in
wirefeed speed before arc initiation.

After arc initiation, weld wirefeed
speed is controlled by the wire
speed setting on the welding gun.

The scale for run-in speed control is
a percentage of weld wire feed
speed.

.

The gun wire speed control ad-
justs wire speed from minimum
to maximum setting.

3

Trigger Hold Switch

Allows operator to weld without
holding gun trigger throughout the
weld cycle.

To start weld, press gun trigger and
trigger hold will actuate after 2
seconds of weld time. To end weld,
press and release gun trigger.

4

Flowmeter (Optional)

Use flowmeter to control shielding
gas flow at the feeder. The scale on
the flowmeter is in cubic feet per
hour (CFH). Read gas flow at the
widest part of the float in the meter.
Rotate valve to change gas flow as
necessary.

.

A regulator is still required on
shielding gas supply with this
option.

245 195-A

4

Содержание XR-D Control

Страница 1: ...R D Control Processes Description OM 245778P 2016 05 MIG GMAW Welding Wire Feeder And Feeder Gun File MIG GMAW CE For product information Owner s Manual translations and more visit www MillerWelds com...

Страница 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...12 4 2 Unit Specifications 12 4 3 Wire Type Size and Feed Speed Table 12 4 4 Environmental Specifications 12 SECTION 5 INSTALLATION 13 5 1 Connections With A Constant Voltage CV Or Constant Current Co...

Страница 4: ...USH PULL WIRE FEEDER 300687 Council Directives 2014 35 EU Low Voltage 2014 30 EU Electromagnetic Compatibility 2011 65 EU Restriction of the use of certain hazardous substances in electrical and elect...

Страница 5: ...neeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in order presented 1 a semiautomaticDC...

Страница 6: ...ared according to AWS F4 1 and AWS A6 0 see Safety Standards D Do not weld where the atmosphere can contain flammable dust gas or liquid vapors such as gasoline D Connect work cable to the work as clo...

Страница 7: ...S can injure D Keep away from moving parts such as fans D Keep all doors panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards for ma...

Страница 8: ...PA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of...

Страница 9: ...s dans un environnement humideou si l on porte des v tements mouill s sur des structures m talliquestelles que sols grilles ou chafaudages en position coinc e comme assise genoux ou couch e ou s il y...

Страница 10: ...et des quipements chauds peut provoquer des incen dies et des br lures Le contact accidentel de l lectrode avec des objets m talliques peut provoquer des tincelles une explosion un sur chauffement ou...

Страница 11: ...capacit suffisante pour lever l appareil D En utilisant des fourches de levage pour d placer l unit s assurer que les fourches sont suffisamment longues pour d passer du c t oppos de l appareil D Teni...

Страница 12: ...American Welding Society Standard AWS A6 0 from Global EngineeringDocuments phone 1 877 413 5184 website www global ihs com National Electrical Code NFPA Standard 70 from National Fire Protec tion Ass...

Страница 13: ...Safe37 2012 05 Safe57 2012 05 Wear dry insulating gloves Do not touch electrode wire with bare hand Do not wear wet or damaged gloves Protect yourself from electric shock by insulating yourself from...

Страница 14: ...Welding wire and drive parts are at welding voltage during operation keep hands and metal objects away Safe33 2012 05 Wear hat and safety glasses Use ear protection and button shirt collar Use welding...

Страница 15: ...Off Run In Read Instructions Water Coolant Input Press Gas In Circuit Breaker Trigger Trigger Hold On Percent U2 Load Voltage Line Connection Continuous Spot Welding MIG Crater Hz Hertz Output Increas...

Страница 16: ...vironmental Specifications A IP Rating IP Rating IP23S This equipment is designed for outdoor use It may be stored but is not intended to be used for welding outside during precipitation unless shelte...

Страница 17: ...der and welding power source Stop engine on weld ing generator Do not move or operate equipment where it could tip 1 CV Or CC CV Welding Power Source 2 24 VAC Contactor Control 14 Pin Plug 3 Negative...

Страница 18: ...epare weld cable according to welding power source manual 3 Weld Cable Grommet 4 Current Sensing Reed Relay 5 Weld Cable Terminal In Feeder Route one end of weld cable through grommet through reed rel...

Страница 19: ...Control Cable Insert plug into Gun Control receptacle and tighten threaded collar 2 Gun Power Pin 3 Gun Bushing 4 Gun Securing Knob 5 Drive Casting Loosen gun securing knob and insert gun power pin th...

Страница 20: ...ower source 6 Coolant Hose Grommet 7 Location Of Coolant Fittings On Front Panel Route one end of a coolant hose through grommet and connect to rear of Coolant Out fitting in feeder Connect remaining...

Страница 21: ...4 Gun Bushing 5 Drive Casting Loosen gun securing knob and insert gun power pin through gun bushing until it bottoms against drive casting Tighten knob Close and latch door 6 Gun Coolant In Hose Conn...

Страница 22: ...source with respect to socket D H Voltage feedback 0 to 10 volts DC 1 volt per 10 arc volts F Current feedback 0 to 10 volts DC 1 volt per 100 amperes L Not used N Not used M Not used The remaining pi...

Страница 23: ...mm 1 Tension Arm Open tension arm Thread wire thru inlet guide along drive roll groove and into wire conduit Close tension arm Adjust tension as follows Hold wire tightly to keep it from unraveling 1...

Страница 24: ...h Indicator 7 Volts Indicator 8 Crater Menu Indicator 9 Start Menu Indicator 10 Left Display 11 Setup Menu Indicator 12 Right Display 13 Wire Speed Indicator 14 Amps Indicator 15 Right Adjust Knob 16...

Страница 25: ...3 1 Motor Torque Switch Use switch to select either HI or LOW torque setting for motor in control box HI torque is recommended for all wires except 0 030 and 0 035 Aluminum 2 Run in Speed Control Use...

Страница 26: ...ive Once the trigger hold function is active the wire feeder will continue feeding wire until the trigger is pressed and released again Preflow PRE The amount of time that the shielding gas will flow...

Страница 27: ...o change menu item values shown in the RIGHT DISPLAY To exit the START MENU press and re lease the START button Items that can be adjusted in this menu are Start Wirefeed Speed WFS Sets the wirefeed s...

Страница 28: ...MENU press and re lease the CRATER button Items that can be adjusted in this menu are Crater Wirefeed Speed WFS Sets the Crater Fill wirefeed speed Crater Voltage VOLT Sets the voltage during the Cra...

Страница 29: ...ol 1 Pressure Roll Assembly 2 Drive Motor Shaft 3 Drive Roll 4 Screw Use wire brush to clean drive roll 5 Drive Roll Idler 6 Shoulder Washers Use wire brush to clean idler 7 Outlet Guide 8 Wire Inlet...

Страница 30: ...curs if the purge switch is held when the feeder is powered up The error may be cleared by releasing the purge switch COOL ERR Indicates a water flow switch error A water flow switch error occurs if n...

Страница 31: ...contact tip Verify proper motor torque switch setting is selected see Section 6 3 Check drive roll pressure in wire feeder and gun see Section 5 8 Check and replace liner if necessary Wire does not f...

Страница 32: ...OM 245778 Page 28 SECTION 9 ELECTRICAL DIAGRAMS Figure 9 1 Circuit Diagram For Wire Feeder...

Страница 33: ...OM 245778 Page 29 245 790 C...

Страница 34: ...ot available unless listed Ref 245 999 C 51 Figure 10 2 50 Figure 10 3 1 2 3 4 5 6 8 9 10 11 12 13 14 16 17 18 20 21 22 23 25 27 28 29 30 26 31 37 39 36 38 41 40 43 42 49 53 54 57 58 59 26 15 32 33 34...

Страница 35: ...earing Front 2 28 113165 Stand Off 250 20 X 1 000 Lg 4 29 120396 Shaft Spool 1 30 MP1 251948 Brake Fsbr Reverse Mtg Power Off 24VAC 14 In Lb 1 31 113900 Block Bearing Rear 1 32 GS1 228036 Valve 24VAC...

Страница 36: ...precautionary label the label should also be ordered Part of 194146 KIT Water Connection Supplied With Water Cooled Guns Recommended Spare Parts To maintain the factory original performance of your eq...

Страница 37: ...Bearing 1 22 189920 Gear Assy Shaft Bearing 1 23 189605 Bearing Assy Upper Drive Shaft 1 24 192929 Washer Wave 400id X 672od X 010 St Stl Lbs 1 25 196613 Case Gear Wire Drive Includes 1 26 196604 Was...

Страница 38: ...28H Brs Conical Knurl 2 3 Nameplate Order By Model And Serial Number 1 4 239217 Panel Front 1 5 231470 Nut Adapter Encoder Shaft Mtg 375 32 To 500 28 2 6 190512 Stand off No 6 32 X 640 Lg 250 Hex Al F...

Страница 39: ...ns and Subarc SAW Torches Remote Controls and RFCS RJ45 Replacement Parts No labor Roughneck Guns Spoolmate Spoolguns Miller s True Blue Limited Warranty shall not apply to 1 Consumable components suc...

Страница 40: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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