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OM-260311 Page 4

H.F. RADIATION can cause interference.

D

High-frequency (H.F.) can interfere with radio

navigation, safety services, computers, and

communications equipment.

D

Have only qualified persons familiar with electronic equipment

perform this installation.

D

The user is responsible for having a qualified electrician prompt-

ly correct any interference problem resulting from the installa-

tion.

D

If notified by the FCC about interference, stop using the

equipment at once.

D

Have the installation regularly checked and maintained.

D

Keep high-frequency source doors and panels tightly shut, keep

spark gaps at correct setting, and use grounding and shielding to

minimize the possibility of interference.

ARC WELDING can cause interference.

D

Electromagnetic energy can interfere with

sensitive electronic equipment such as

computers and computer-driven equipment

such as robots.

D

Be sure all equipment in the welding area is electromagnetically

compatible.

D

To reduce possible interference, keep weld cables as short as

possible, close together, and down low, such as on the floor.

D

Locate welding operation 100 meters from any sensitive elec-

tronic equipment.

D

Be sure this welding machine is installed and grounded

according to this manual.

D

If interference still occurs, the user must take extra measures

such as moving the welding machine, using shielded cables,

using line filters, or shielding the work area.

1-4. California Proposition 65 Warnings

WARNING: This product can expose you to chemicals in-

cluding lead, which are known to the state of California to

cause cancer and birth defects or other reproductive

harm.

For more information, go to www.P65Warnings.ca.gov.

1-5. Principal Safety Standards

Safety in Welding, Cutting, and Allied Processes,

 ANSI Standard Z49.1,

is available as a free download from the American Welding Society at

http://www.aws.org or purchased from Global Engineering Documents

(phone: 1-877-413-5184, website: www.global.ihs.com).

Safe Practices for the Preparation of Containers and Piping for Welding

and Cutting,

 American Welding Society Standard AWS F4.1, from Glob-

al Engineering Documents (phone: 1-877-413-5184, website:

www.global.ihs.com).

Safe Practices for Welding and Cutting Containers that have Held Com-

bustibles,

 American Welding Society Standard AWS A6.0, from Global

Engineering Documents (phone: 1-877-413-5184,

website: www.global.ihs.com).

National Electrical Code,

 NFPA Standard 70, from National Fire Protec-

tion Association, Quincy, MA 02169 (phone: 1-800-344-3555, website:

www.nfpa.org and www. sparky.org).

Safe Handling of Compressed Gases in Cylinders,

 CGA Pamphlet P-1,

from Compressed Gas Association, 14501 George Carter Way, Suite

103, Chantilly, VA 20151 (phone: 703-788-2700, website:www.cga-

net.com).

Safety in Welding, Cutting, and Allied Processes,

 CSA Standard

W117.2, from Canadian Standards Association, Standards Sales, 5060

Spectrum Way, Suite 100, Mississauga, Ontario, Canada L4W 5NS

(phone: 800-463-6727, website: www.csagroup.org).

Safe Practice For Occupational And Educational Eye And Face Protec-

tion,

 ANSI Standard Z87.1, from American National Standards Institute,

25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, web-

site: www.ansi.org).

Standard for Fire Prevention During Welding, Cutting, and Other Hot

Work,

 NFPA Standard 51B, from National Fire Protection Association,

Quincy, MA 02169 (phone: 1-800-344-3555, website: www.nfpa.org).
OSHA, Occupational Safety and Health Standards for General Indus-

try, Title 29, Code of Federal Regulations (CFR), Part 1910.177 Subpart

N, Part 1910 Subpart Q, and Part 1926, Subpart J, from U.S. Govern-

ment Printing Office, Superintendent of Documents, P.O. Box 371954,

Pittsburgh, PA 15250-7954 (phone: 1-866-512-1800) (there are 10 OS-

HA Regional Offices—phone for Region 5, Chicago, is 312-353-2220,

website: www.osha.gov).

Applications Manual for the Revised NIOSH Lifting Equation

, The Na-

tional Institute for Occupational Safety and Health (NIOSH), 1600

Clifton Rd, Atlanta, GA 30329-4027 (phone: 1-800-232-4636, website:

www.cdc.gov/NIOSH).

1-6. EMF Information

Electric current flowing through any conductor causes localized electric

and magnetic fields (EMF). The current from arc welding (and allied pro-

cesses including spot welding, gouging, plasma arc cutting, and

induction heating operations) creates an EMF field around the welding

circuit.  EMF fields can interfere with some medical implants, e.g. pace-

makers. Protective measures for persons wearing medical implants

have to be taken. For example, restrict access for passers

by or con-

duct individual risk assessment for welders. All welders should use the

following procedures in order to minimize exposure to EMF fields from

the welding circuit:

1. Keep cables close together by twisting or taping them, or using a

cable cover.

2. Do not place your body between welding cables. Arrange cables

to one side and away from the operator.

3. Do not coil or drape cables around your body.

4. Keep head and trunk as far away from the equipment in the

welding circuit as possible.

5. Connect work clamp to workpiece as close to the weld as

possible.

6. Do not work next to, sit or lean on the welding power source.

7. Do not weld whilst carrying the welding power source or wire

feeder.

About Implanted Medical Devices:

Implanted Medical Device wearers should consult their doctor and the

device manufacturer before performing or going near arc welding,  spot

welding, gouging, plasma arc cutting, or induction heating operations.

If cleared by your doctor, then following the above procedures is recom-

mended.

Содержание STH 160

Страница 1: ...ription TIG GTAW Welding Stick SMAW Welding OM 260311E 2019 03 Arc Welding Power Source STH 160 And STH 160 L File TIG GTAW CE For product information Owner s Manual translations and more visit www Mi...

Страница 2: ...ucts Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you...

Страница 3: ...ating 12 SECTION 4 INSTALLATION 12 4 1 Remote 6 Receptacle Information 12 4 2 Weld Output Terminals And Selecting Cable Sizes 13 4 3 Weld Output Terminals 13 4 4 Electrical Service Guide 14 4 5 Connec...

Страница 4: ......

Страница 5: ...06 95 EC Low Voltage 2004 108 EC Electromagnetic Compatibility 2011 65 EU Restriction of the use of certain hazardous substances in electrical and electronic equipment Standards IEC 60974 1 2012 Arc W...

Страница 6: ...l exposure is below the Exposure Limit Values ELVs YES NO for health effects at the standardized configurations if NO specific required minimum distances apply Occupational exposure is below the Expos...

Страница 7: ...electrically hazardous conditions are present in damp locations or while wearing wet clothing on metal structures such as floors gratings or scaffolds when in cramped positions such as sitting kneelin...

Страница 8: ...ot possible tightly cover them with approved covers D Do not weld where flying sparks can strike flammable material D Protect yourself and others from flying sparks and hot metal D Be alert that weldi...

Страница 9: ...o move unit be sure forks are long enough to extend beyond opposite side of unit D Keep equipment cables and cords away from moving vehicles when working from an aerial location D Follow the guideline...

Страница 10: ...George Carter Way Suite 103 Chantilly VA 20151 phone 703 788 2700 website www cga net com Safety in Welding Cutting and Allied Processes CSA Standard W117 2 from Canadian Standards Association Standar...

Страница 11: ...tion Safe37 2017 04 Wear dry insulating gloves Do not touch electrode with bare hand Do not wear wet or damaged gloves Safe2 2017 04 Protect yourself from electric shock by insulating yourself from wo...

Страница 12: ...ses Use ear protection and button shirt collar Use welding helmet with correct shade of filter Wear complete body protection Safe38 2012 05 Become trained and read the instructions before working on t...

Страница 13: ...rent Line Connection Percent X Duty Cycle U1 Primary Voltage I2 Rated Welding Current I1eff Maximum Effective Supply Current Remote U2 Conventional Load Voltage Alternating Current U0 Rated No Load Vo...

Страница 14: ...n on con necting input power This equipment will deliver rated output at an ambient air temperature up to 104 F 40 C Model Input Power Single Phase AC Rated Welding Output Welding Amperage Range Max O...

Страница 15: ...supply system There can be potential difficulties in ensuring electromagnetic compatibility in those locations due to con ducted as well as radiated disturbances This equipment does not comply with IE...

Страница 16: ...here gasoline or volatile liquids are present see NEC Article 511 or CEC Section 20 1 Line Disconnect Device Locate unit near correct input power supply Movement Location And Airflow 1 18 in 460 mm 18...

Страница 17: ...STH 160 L Max Output 160 A STH 160 L Min Output 4 A 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 DC VOLTAGE V 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 Stic...

Страница 18: ...ranty 0 50 100 150 200 250 10 100 STH 160 STICK 50 20 30 DUTY CYCLE WELD AMPERES STH 160 L STICK STH 160 STH 160 L TIG SECTION 4 INSTALLATION 4 1 Remote 6 Receptacle Information 6 Socket Socket Inform...

Страница 19: ...Cycle mm2 AWG 10 100 Duty Cycle mm2 AWG 100 20 4 20 4 20 4 30 3 35 2 50 1 60 1 0 60 1 0 150 30 3 30 3 35 2 50 1 60 1 0 70 2 0 95 3 0 95 3 0 200 30 3 35 2 50 1 60 1 0 70 2 0 95 3 0 120 4 0 120 4 0 Thi...

Страница 20: ...perating Fuses 3 Min Input Conductor Size In AWG mm2 4 10 6 14 2 5 Max Recommended Input Conductor Length In Feet Meters 124 38 66 20 Min Grounding Conductor Size In AWG mm2 4 10 6 14 2 5 Reference 20...

Страница 21: ...OM 260311 Page 15 4 5 Connecting 1 Phase Input Power For 230 VAC Tools Needed 956142809_1 6_B 956142809_2 6_B 2 1 L1 L2 1 GND PE Earth Ground 6 5 3 4 7...

Страница 22: ...nd L2 to dis connect device line terminals 7 Over Current Protection Select type and size of over current protec tion using Section 4 4 fused disconnect switch shown Close and secure door on disconnec...

Страница 23: ...in to max of the front panel setting with the remote control When a foot or finger remote control is con nected remote trigger is enabled only in the TIG mode Amperage adjustment is controlled by the...

Страница 24: ...Hot Start Setting Use Hot Start to increase output amper age at the start of a weld to help prevent electrode sticking To change Hot Start setting proceed as follows While in the set up menu press and...

Страница 25: ...le Connect work clamp to positive weld out put terminal If desired connect a remote control to the remote control receptacle Turn power on Allow time for unit to com plete its start up cycle Press and...

Страница 26: ...Flow Adjust Typical flow rate is 15 CFH cubic feet per hour 7 1 liters per minute Make sure flow adjust is closed when opening cylinder to avoid damage to the flowmeter 4 Gas In Fitting Connect hose...

Страница 27: ...de tected for more than three seconds Press and hold Pro cess Set Up Adjustment con trol to re enter set up mode While in the set up mode to change between 2T and 4T proceed as fol lows Press and hold...

Страница 28: ...lt is 40 percent min 10 percent or minimum value set during initial set up max 90 percent or maximum value set dur ing initial set up 7 Slope Up Time Use control select amount of time that it takes to...

Страница 29: ...rage is the highest welding amperage allowed to occur in the pulse cycle Weld penetration varies directly with peak amperage The default value 50 A 8 Background Current Ab Use Background Amps control...

Страница 30: ...t control or hand control Hold electrode to workpiece for 1 2 seconds and slowly lift electrode Arc is formed when electrode is lifted Normal open circuit voltage is not present be fore tungsten elect...

Страница 31: ...OM 260311 Page 25 SECTION 6 ELECTRICAL DIAGRAM Figure 6 1 Circuit Diagram For STH 160 And STH 160 L 956142812 D...

Страница 32: ...1 7 244862 Screw M5 8 x 12 Soc Hd torx Stl Pld Sems Piloted 1 8 208498 Receptacle Twist Lock Power 1 9 208612 Receptacle Twist Lock Power Gas 1 10 PC4 057084161 Circuit Board Led Switch 1 11 15611807...

Страница 33: ...er 1 29 PC6 057084164 Circuit Board Filter 1 30 058021155 Xfmr HF 1 31 056001007 Shaft M10 32 F M5x75 1 32 156005163 Plate Front Upper Pcb Support 1 33 156033037 Cover Switch 1 34 058066079 Electrode...

Страница 34: ...Notes 229895 MATERIAL THICKNESS GAUGE...

Страница 35: ...or for a minimum of one year whichever is greater Induction Heating Power Sources Coolers and Electronic Controls Recorders Motor Driven Guns w exception of Spoolmate Spoolguns Positioners and Contro...

Страница 36: ...ry Zip Postal Code Please complete and retain with your personal records Owner s Record Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Suppl...

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