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OM-2210 Page 2

Sparks and hot metal blow out from the cutting arc.
Chipping and grinding cause flying metal.

FLYING SPARKS can cause injury.

D

Wear approved face shield or safety goggles with side shields.

D

Wear proper body protection to protect skin.

D

Wear flame-resistant ear plugs or ear muffs to prevent sparks from
entering ears.

Arc rays from the cutting process produce intense
visible and invisible (ultraviolet and infrared) rays
that can burn eyes and skin.

ARC RAYS can burn eyes and skin.

D

Wear face protection (helmet or shield) with correct shade of filter
to protect your face and eyes when cutting or watching. ANSI
Z49.1 (see Safety Standards) suggests a No. 9 shade (with No. 8
as minimum) for all cutting currents less than 300 amperes. Z49.1
adds that lighter filter shades may be used when the arc is hidden
by the workpiece. As this is normally the case with low current
cutting, the shades suggested in Table 1 are provided for the oper-
ator’s convenience.

D

Wear approved safety glasses with side shields under your helmet
or shield.

D

Use protective screens or barriers to protect others from flash and
glare; warn others not to watch the arc.

D

Wear protective clothing made from durable, flame-resistant
material (leather and wool) and foot protection.

Table 1. Eye Protection For Plasma Arc Cutting

Current Level In Amperes

Minimum Shade Number

Below 20

20 − 40
40 − 60
60 − 80

#4
#5
#6
#8

Prolonged noise from some cutting applications
can damage hearing if levels exceed limits speci-
fied by OSHA (see Safety Standards).

NOISE can damage hearing.

D

Use approved ear plugs or ear muffs if noise level is high.

D

Warn others nearby about noise hazard.

FUMES AND GASES can be hazardous

.

Cutting produces fumes and gases. Breathing
these fumes and gases can be hazardous to
your health.

D

Keep your head out of the fumes. Do not breathe the fumes.

D

If inside, ventilate the area and/or use exhaust at the arc to remove
cutting fumes and gases.

D

If ventilation is poor, use an approved air-supplied respirator.

D

Read the Material Safety Data Sheets (MSDSs) and the manufac-
turer’s instruction for metals to be cut, coatings, and cleaners.

D

Work in a confined space only if it is well ventilated, or while
wearing an air-supplied respirator. Fumes from cutting and
oxygen depletion can alter air quality causing injury or death. Be
sure the breathing air is safe.

D

Do not cut in locations near degreasing, cleaning, or spraying op-
erations. The heat and rays of the arc can react with vapors to form
highly toxic and irritating gases.

D

Do not cut on coated metals, such as galvanized, lead, or
cadmium plated steel, unless the coating is removed from the
cutting area, the area is well ventilated, and if necessary, while
wearing an air-supplied respirator. The coatings and any metals
containing these elements can give off toxic fumes when cut.

D

Do not cut containers with toxic or reactive materials inside or
containers that have held toxic or reactive materials − they must be
emptied and properly cleaned first.

PLASMA ARC can cause injury.

The heat from the plasma arc can cause serious
burns. The force of the arc adds greatly to the burn
hazard. The intensely hot and powerful arc can
quickly cut through gloves and tissue.

D

Keep away from the torch tip.

D

Do not grip material near the cutting path.

D

The pilot arc can cause burns − keep away from torch tip when trig-
ger is pressed.

D

Wear proper flame-retardant clothing covering all exposed body
areas.

D

Point torch away from your body and toward work when pressing
the torch trigger − pilot arc comes on immediately.

D

Turn off power source and disconnect input power before disas-
sembling torch or changing torch parts.

D

Use only torch(es) specified in the Owner’s Manual.

Gas cylinders contain gas under high pressure. If
damaged, a cylinder can explode. Since gas cylin-
ders are normally part of metalworking processes,
be sure to treat them carefully.

CYLINDERS can explode if damaged.

D

Protect compressed gas cylinders from excessive heat, mechani-
cal shocks, slag, open flame, sparks, and arcs.

D

Install and secure cylinders in an upright position by chaining them
to a stationary support or equipment cylinder rack to prevent falling
or tipping.

D

Keep cylinders away from any cutting or other electrical circuits.

D

Never allow electrical contact between a plasma arc torch and a
cylinder.

D

Never cut on a pressurized cylinder − explosion will result.

D

Use only correct gas cylinders, regulators, hoses, and fittings de-
signed for the specific application; maintain them and associated
parts in good condition.

D

Turn face away from valve outlet when opening cylinder valve.

D

Keep protective cap in place over valve except when cylinder is in
use or connected for use.

D

Read and follow instructions on compressed gas cylinders, asso-
ciated equipment, and CGA publication P-1 listed in Safety
Standards.

1-3.

Additional Symbols for Installation, Operation, and Maintenance

HOT PARTS can cause severe burns.

D

Do not touch hot parts bare handed.

D

Allow cooling period before working on torch.

MOVING PARTS can cause injury.

D

Keep away from moving parts such as fans.

D

Keep all doors, panels, covers, and guards
closed and securely in place.

Содержание Spectrum 300

Страница 1: ...Visit our website at www Miller Welds com Processes Description Air Plasma Cutting Air Plasma Cutter OM 2210 176 876H October 1998 Spectrum 300 R...

Страница 2: ...ner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the works...

Страница 3: ...ts Connected to a 20 Ampere 115 Volt Circuit or a 10 Ampere 230 Volt Circuit 9 2 2 Specifications For Units Connected to a 30 Ampere 115 Volt Circuit or a 15 Ampere 230 Volt Circuit 9 2 3 Duty Cycle A...

Страница 4: ......

Страница 5: ...or matches from your person before doing any cutting Touching live electrical parts can cause fatal shocks or severe burns The torch and work circuit are electrically live whenever the output is on Th...

Страница 6: ...orm highly toxic and irritating gases D Do not cut on coated metals such as galvanized lead or cadmium plated steel unless the coating is removed from the cutting area the area is well ventilated and...

Страница 7: ...park gaps at correct setting and use grounding and shielding to minimize the possibility of interference ARC CUTTING can cause interference D Electromagnetic energy can interfere with sensitive electr...

Страница 8: ...magnetic fields is a human health hazard However studies are still going forth and evidence continues to be examined Until the final conclusions of the research are reached you may wish to minimize y...

Страница 9: ...ts qui ont d j re u des combustibles D Portez des v tements de protection exempts d huile tels que des gants en cuir une veste r sistante des pantalons sans revers des bottes et un casque D Ne placez...

Страница 10: ...ta Sheets MSDS et les instructions du fabricant pour obtenir plus de renseignements sur les m taux couper les enrobages et les nettoyants D Travaillez dans un espace restreint uniquement s il est bien...

Страница 11: ...rences avec les quipements de ra dio navigation et de communication les services de s curit et les ordinateurs D Demander seulement des personnes qualifi es familiaris es avec des quipements lectroni...

Страница 12: ...urs en cours et les preuves continuent tre examin es En attendant que les conclusions finales de la recherche soient tablies il vous serait souhaitable de r duire votre exposition aux champs lectromag...

Страница 13: ...is operated from a 30 ampere 115 volt circuit or a 15 ampere 230 volt circuit a different input power plug must be installed on the power cord See Section 3 4 for instructions NOTE Amperes Input at R...

Страница 14: ...es 6 Minutes Welding 4 Minutes Resting Continuous Welding 60 Duty Cycle At 21 Amperes 88 volts dc 100 Duty Cycle At 17 Amperes 87 volts dc 35 duty cycle 60 duty cycle 100 duty cycle For Units Connecte...

Страница 15: ...vice to move unit 3 115 Or 230 VAC Receptacle Locate unit near correct input power supply Y Special installation may be required where gasoline or volatile liquids are present see NEC Article 511 or C...

Страница 16: ...le Use only clean dry air with 70 to 150 psi 483 to 1034 kPa pressure 3 Air Filter Regulator 4 Gas Air Inlet Opening 5 Hose 6 Teflon Tape Obtain hose with 1 4 NPT right hand thread fitting Wrap thread...

Страница 17: ...operly sized plug installed and the circuit must be protected by properly sized fuses or cir cuit breakers Connect plug to proper receptacle Be sure receptacle can handle load Tools Needed Rear Of Uni...

Страница 18: ...out put and or the cut time or find more ade quate power see Section 3 3 2 Trouble Lights See Section 5 2 3 Ready Light Use light to tell if unit is ready for operation Ready light comes on when Powe...

Страница 19: ...8 B Turn On Power Source Put On Personal Safety Equipment The pilot arc starts immediately when trigger is pressed Place torch tip on edge of metal Do not clean torch by hitting it against a hard surf...

Страница 20: ...ten during severe conditions Each Use Check Gas Air Pressure Check Torch Tip Electrode And Shield Cup Every Week Check Shield Cup Shutdown System 3 Months Replace Damaged Or Unreadable Labels Service...

Страница 21: ...utdown is activated Check shield cup shutdown sys tem once a week 3 Temperature Light Lights if power source overheats see Section 2 3 4 Torch Shield Cup Turn Power On and loosen shield cup If shutdow...

Страница 22: ...gas valve 5 Plug PLG18 6 Safety Control Board PC2 7 Receptacle RC18 Connect PLG18 to RC18 Route leads along existing lead bundle 8 Female Friction Terminals 9 Male Friction Terminal 10 Power Control B...

Страница 23: ...s air system for leaks No cutting output Power light on Ready light off Trouble lights off fan motor FM running Reset Power switch Have Factory Authorized Service Agent check safety control board PC2...

Страница 24: ...OM 2210 Page 20 SECTION 6 ELECTRICAL DIAGRAM Figure 6 1 Circuit Diagram For Power Source SC 189 005...

Страница 25: ...OM 2210 Page 21 Notes...

Страница 26: ...OM 2210 Page 22 SECTION 7 PARTS LIST Figure 7 1 Main Assembly ST 801 412 D 1 2 4 5 6 7 8 9 10 11 3 12 13 14 16 17 18 19 20 21 22 23 15 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39...

Страница 27: ...NG pneumatic 250 OD x 170 ID x 13 500 1 17 176 122 FITTING plstc Qdisc straight 1 8NPT x 1 4 OD 1 18 174 670 SWITCH pressure air 40PSI fixed 1 19 602 965 FITTING pipe brs tee 1 8NPT 1 20 073 655 FITTI...

Страница 28: ...2 182 486 THERMISTOR PTC 8A 250V 1 178 956 MAGNET adhesive mounted 1 C1 2 178 981 CAPACITOR 1 183 805 LABEL warning precautionary 1 179 190 LABEL warning electric shock 1 PLG20 167 640 CONNECTOR SOCKE...

Страница 29: ...OM 2210 Page 25 Notes...

Страница 30: ...OM 2210 Page 26 Notes...

Страница 31: ...ered by the manufacturer s warranty if any 2 Consumable components such as contact tips cutting nozzles contactors brushes slip rings relays or parts that fail due to normal wear 3 Equipment that has...

Страница 32: ...ss City State Zip Please complete and retain with your personal records Always provide Model Name and Serial Style Number Contact your Distributor for To locate distributor nearest you call 1 800 4 A...

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