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Effective January 1, 2016

(Equipment with a serial number preface of MG or newer)

This limited warranty supersedes all previous Miller warranties and is exclusive with no other

guarantees or warranties expressed or implied.

LIMITED WARRANTY 

 Subject to the terms and conditions below,

Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its original

retail purchaser that new Miller equipment sold after the effective

date of this limited warranty is free of defects in material and

workmanship at the time it is shipped by Miller. THIS WARRANTY IS

EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS

OR IMPLIED, INCLUDING THE WARRANTIES OF

MERCHANTABILITY AND FITNESS.
Within the warranty periods listed below, Miller will repair or replace

any warranted parts or components that fail due to such defects in

material or workmanship. Miller must be notified in writing within

thirty (30) days of such defect or failure, at which time Miller will

provide instructions on the warranty claim procedures to be

followed. If notification is submitted as an online warranty claim, the

claim must include a detailed description of the fault and the

troubleshooting steps taken to identify failed components and the

cause of their failure.
Miller shall honor warranty claims on warranted equipment listed

below in the event of such a failure within the warranty time periods.

All warranty time periods start on the delivery date of the equipment

to the original end-user purchaser, and not to exceed twelve months

after the equipment is shipped to a North American distributor or

eighteen months after the equipment is shipped to an International

distributor.

1. 5 Years Parts — 3 Years Labor

* Original Main Power Rectifiers Only to Include SCRs,

Diodes, and Discrete Rectifier Modules

2. 3 Years — Parts and Labor

* Auto-Darkening  Helmet Lenses (Except Classic

Series) (No Labor)

* Engine Driven Welder/Generators

(NOTE: Engines are Warranted Separately by the

Engine Manufacturer.)

* Inverter Power Sources (Unless Otherwise Stated)

* Plasma Arc Cutting Power Sources

* Process Controllers

* Semi-Automatic and Automatic Wire Feeders

* Transformer/Rectifier Power Sources

3. 2 Years — Parts and Labor

* Auto-Darkening Helmet Lenses 

 Classic Series Only

(No Labor)

* Fume Extractors 

 Capture 5, Filtair 400 and Industrial

Collector Series

4. 1 Year — Parts and Labor Unless Specified

* Automatic Motion Devices

* CoolBelt and CoolBand Blower Unit (No Labor)

* Desiccant Air Dryer System

* External Monitoring Equipment and Sensors
* Field Options

(NOTE: Field options are covered for the remaining

warranty period of the product they are installed in,

or for a minimum of one year — whichever is

greater.)

* RFCS Foot Controls (Except RFCS-RJ45)

* Fume Extractors 

 Filtair 130, MWX and SWX Series

* HF Units

* ICE/XT Plasma Cutting Torches (No Labor)

* Induction Heating Power Sources, Coolers

(NOTE: Digital Recorders are Warranted Separately

by the Manufacturer.)

* LiveArc Welding Performance Management System

* Load Banks

* Motor-Driven Guns (except Spoolmate Spoolguns)

* PAPR Blower Unit (No Labor)

* Positioners and Controllers

* Racks

* Running Gear/Trailers

* Spot Welders

* Subarc Wire Drive Assemblies

* Water Coolant Systems

* TIG Torches (No Labor)

* Wireless Remote Foot/Hand Controls and Receivers

* Work Stations/Weld Tables (No Labor)

5. 6 Months — Parts

* Batteries

* Bernard Guns (No Labor)

* Tregaskiss Guns (No Labor)

6. 90 Days — Parts

* Accessory (Kits)

* Canvas Covers

* Induction Heating Coils and Blankets, Cables, and

Non-Electronic Controls

* M-Guns

* MIG Guns and Subarc (SAW) Torches

* Remote Controls and RFCS-RJ45

* Replacement Parts (No labor)

* Roughneck Guns

* Spoolmate Spoolguns

Miller’s True Blue

®

 Limited Warranty shall not apply to:

1.

Consumable components; such as contact tips,

cutting nozzles, contactors, brushes, relays, work

station table tops and welding curtains, or parts that

fail due to normal wear. (Exception: brushes and

relays are covered on all engine-driven products.)

2. Items furnished by Miller, but manufactured by others,

such as engines or trade accessories. These items are

covered by the manufacturer’s warranty, if any.

3. Equipment that has been modified by any party other than

Miller, or equipment that has been improperly installed,

improperly operated or misused based upon industry

standards, or equipment which has not had reasonable

and necessary maintenance, or equipment which has

been used for operation outside of the specifications for

the equipment.

MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND

USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS

TRAINED AND EXPERIENCED IN THE USE AND

MAINTENANCE OF WELDING EQUIPMENT.
In the event of a warranty claim covered by this warranty, the

exclusive remedies shall be, at Miller’s option: (1) repair; or (2)

replacement; or, where authorized in writing by Miller in appropriate

cases, (3) the reasonable cost of repair or replacement at an

authorized Miller service station; or (4) payment of or credit for the

purchase price (less reasonable depreciation based upon actual

use) upon return of the goods at customer’s risk and expense.

Miller’s option of repair or replacement will be F.O.B., Factory at

Appleton, Wisconsin, or F.O.B. at a Miller authorized service facility

as determined by Miller. Therefore no compensation or

reimbursement for transportation costs of any kind will be allowed.
TO THE EXTENT PERMITTED BY LAW, THE REMEDIES

PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE

REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR

DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR

CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF PROFIT),

WHETHER BASED ON CONTRACT, TORT OR ANY OTHER

LEGAL THEORY.
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND ANY

IMPLIED WARRANTY, GUARANTY OR REPRESENTATION AS

TO PERFORMANCE, AND ANY REMEDY FOR BREACH OF

CONTRACT TORT OR ANY OTHER LEGAL THEORY WHICH,

BUT FOR THIS PROVISION, MIGHT ARISE BY IMPLICATION,

OPERATION OF LAW, CUSTOM OF TRADE OR COURSE OF

DEALING, INCLUDING ANY IMPLIED WARRANTY OF

MERCHANTABILITY OR FITNESS FOR PARTICULAR

PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT

FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED BY

MILLER.
Some states in the U.S.A. do not allow limitations of how long an

implied warranty lasts, or the exclusion of incidental, indirect,

special or consequential damages, so the above limitation or

exclusion may not apply to you. This warranty provides specific

legal rights, and other rights may be available, but may vary from

state to state.
In Canada, legislation in some provinces provides for certain

additional warranties or remedies other than as stated herein, and to

the extent that they may not be waived, the limitations and

exclusions set out above may not apply. This Limited Warranty

provides specific legal rights, and other rights may be available, but

may vary from province to province.

Warranty Questions?

Call

1-800-4-A-MILLER

for your local

Miller distributor.

miller_warr 2016-01

Your distributor also gives

you ...

Service

You always get the fast,

reliable response you

need. Most replacement

parts can be in your

hands in 24 hours.

Support

Need fast answers to the

tough welding questions?

Contact your distributor.

The expertise of the

distributor and Miller is

there to help you, every

step of the way.

Содержание ROI BOX CE

Страница 1: ...ROI Remote Operator Interface CE Processes Description MIG GMAW Welding Wire Feeder OM 220979S 2016 02 File Advanced Manufacturing Systems Visit our website at www MillerWelds com ams...

Страница 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...Label Location 12 4 2 Unit Specifications 12 4 3 Environmental Specifications 12 SECTION 5 INSTALLATION 13 5 1 Mounting Plate Hole Layout 13 5 2 Installing Insulator Kit 13 5 3 Remote Operator Interf...

Страница 4: ...I BOX CE 195383 Council Directives 2014 35 EU Low Voltage 2014 30 EU Electromagnetic Compatibility 2011 65 EU Restriction of the use of certain hazardous substances in electrical and electronic equipm...

Страница 5: ...neeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in order presented 1 a semiautomaticDC...

Страница 6: ...ared according to AWS F4 1 and AWS A6 0 see Safety Standards D Do not weld where the atmosphere can contain flammable dust gas or liquid vapors such as gasoline D Connect work cable to the work as clo...

Страница 7: ...S can injure D Keep away from moving parts such as fans D Keep all doors panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards for ma...

Страница 8: ...PA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of...

Страница 9: ...s dans un environnement humideou si l on porte des v tements mouill s sur des structures m talliquestelles que sols grilles ou chafaudages en position coinc e comme assise genoux ou couch e ou s il y...

Страница 10: ...br lures Le contact accidentel de l lectrode avec des objets m talliques peut provoquer des tincelles une explosion un sur chauffement ou un incendie Avant de commencer le soudage v rifier et s assur...

Страница 11: ...areil D Tenir l quipement c bles et cordons distance des v hicules mobiles lors de toute op ration en hauteur D Suivre les consignes du Manuel des applications pour l quation de levage NIOSH r vis e P...

Страница 12: ...ational Electrical Code NFPA Standard 70 from National Fire Protec tion Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org and www sparky org Safe Handling of Compressed Gases in Cy...

Страница 13: ...tion Safe37 2012 05 Wear dry insulating gloves Do not touch electrode with bare hand Do not wear wet or damaged gloves Safe2 2012 05 Protect yourself from electric shock by insulating yourself from wo...

Страница 14: ...welding voltage during operation keep hands and metal objects away Safe33 2012 05 Wear hat and safety glasses Use ear protection and button shirt collar Use welding helmet with correct shade of filte...

Страница 15: ...urge By Gas Fast Constant Current Circuit Breaker Constant Voltage Slow Trigger Hold Off Trigger Hold On I2 Rated Welding Current Increase Read Instructions U1 Primary Voltage U2 Conventional Load Vol...

Страница 16: ...d by the general public as the EMF limits for the general public might be exceeded during welding This equipment is built in accordance with EN 60974 1 and is intended to be used only in an occupation...

Страница 17: ...er 1 ROI Control 2 Insulator Plate 3 Mounting Plate 4 1 4 20x3 4 in Screw 4 5 Nylon Shoulder Washer 4 6 3 8 in Flat Washer 4 Place insulator plate between ROI base and metal mounting surface Place nyl...

Страница 18: ...ace 2 Swingarc Swivel Assembly 3 Boom 4 AA40G Wire Drive Assembly 5 Trigger Cable 1 2 3 4 5 5 803 698 E 5 4 Connection Diagram 1 Welding Power Source 2 Wire Feeder 3 Gas Cylinder 4 Gas Hose 5 Network...

Страница 19: ...ceptacle Information 9 Pin Pin Information A B I C H D G E F A Capacitor C1 to ground B Shield C Volt sense D Can low E Can high F 24 volts DC common G 24 volts DC H Motor voltage 40 volts DC common I...

Страница 20: ...play 2 1 Power Source Upper Display Lower Display Axcess Axcs 300 450 675 10 44 Voltage Range Net Wait DTEC OFF Process Setup Adjust Feeder Setup V t A 219 711 A 5 9 Dual Schedule Switch Option 1 Main...

Страница 21: ...ing of voltage arc adjust wire feed rate and time value for arc ends DS Dual Schedule Dual Schedule allows selecting a pair of programs that can be used together Feeder Set Up Allow selection of Seque...

Страница 22: ...le actual voltage while welding and 3 seconds hold value at end of weld Wire Type Selection of wire type by alloys and classification WFS Term used to represent wire feed speed In MIG mode wire feed s...

Страница 23: ...OM 220979 Page 19 6 3 Front Panel Sections See Section 6 5 See Section 6 6 See Section 6 9 See Section 6 8 See Section 6 7 See Section 6 4 Process Setup Adjust Feeder Setup V t A...

Страница 24: ...The display will show actual voltage for approximately 3 seconds after welding stops before returning to preset value 2 Upper Display Push Button Press the button to illuminate the LED and allow chan...

Страница 25: ...unction and can be adjusted using the Adjust knob 6 Lower Display Push Button 7 Lower Display Push Button LED Pressing the button illuminates the LED and selects either WFS or Arc Ctl value for changi...

Страница 26: ...s will exit the Sequence menu and return the system to standby mode 4 Trigger Control LED Press the Feeder Set Up button twice and the Trigger Control LED will illuminate and the upper display will sh...

Страница 27: ...n pressing the Process Set Up push button a sixth time will show PROG in the upper display and LOAD in the lower display The new program would be loaded for that particular program in slot 1 thru 8 If...

Страница 28: ...s and then ramps up to 700 ipm until trig ger is released or 30 seconds elapses If the gun trigger is still activated after 30 seconds the jog operation is terminated to prevent complete unspooling of...

Страница 29: ...Steel 90 Argon 10 CO2 Program 5 MIG 045 Mild Steel 75 Argon 25 CO2 Program 6 Accu pulse 045 Mild Steel 90 Argon 10 CO2 Program 7 Pulse 052 Mild Steel 90 Argon 10 CO2 Program 8 MIG 052 Mild Steel 75 Ar...

Страница 30: ...time is set to zero in any timed sequence the sequence is skipped Maximum IPM may actually be lower depending on the process and wire type selection Trigger Pressed Trigger Released Start Time Preflow...

Страница 31: ...tenance Disconnect power before maintaining Maintain more often during severe conditions n Check Z Change Clean l Replace To be done by Factory Authorized Service Agent Reference Every 3 Months l Unre...

Страница 32: ...R MOTR Section 8 2 F Arc Start Error ERR STRT Section 8 2 G No Tach Error ERR TACH Section 8 2 H Thermal Over Temperature ERR TEMP Section 8 2 I Unknown Error ERR UNKN Section 8 2 J Motor Communicatio...

Страница 33: ...software C No Coolant Flow Error ERR COOL Indicates no coolant flow in water flow switch option The error may be reset by reestablishing coolant flow to the gun and then pressing the Jog Purge button...

Страница 34: ...r Up Cnt that generated by the boost section of the inverter control board When either of these signals is active RC6 12 is pulled low this is the not ready line out of the inverter control board Shut...

Страница 35: ...chassis lifting eye bolts or weld secondary common Measure impedance between chassis and both weld secondary commons Measure the impedance across motor isolation barrier on motor housing All measureme...

Страница 36: ...lem is no longer an issue S A shorted output diode will cause an over current error and no weld output will be available N Release Trigger Error REL TRIG Indicates a timed weld has expired but the tri...

Страница 37: ...is message appears when RMD and Accuspeed demos are completed Pressing the Jog Purge button will change the screen to CYCL PWR on the display Turn unit power off and back on again RMD and Accuspeed sh...

Страница 38: ...OM 220979 Page 34 SECTION 9 ELECTRICAL DIAGRAM Figure 9 1 Circuit Diagram...

Страница 39: ...OM 220979 Page 35 214 842 F...

Страница 40: ...feeder 1 2 233582 PANEL pc card switch overlay 1 3 212808 BAFFLE pc mounting 1 4 097132 STAND OFF SUPPORT pc card 6 5 PC6 239601 WIRE FEED MODULE 1 6 098691 STAND OFF no 6 32 x 500 lg 250 hex stl m f...

Страница 41: ...SKTS service kit 1 PLG4 136810 HOUSING PLUG SKTS service kit 1 PLG81 115092 HOUSING PLUG SKTS service kit 1 PLG10 130203 HOUSING PLUG SKTS service kit 1 PLG50 136810 HOUSING PLUG SKTS service kit 1 PL...

Страница 42: ...Notes...

Страница 43: ...ns and Subarc SAW Torches Remote Controls and RFCS RJ45 Replacement Parts No labor Roughneck Guns Spoolmate Spoolguns Miller s True Blue Limited Warranty shall not apply to 1 Consumable components suc...

Страница 44: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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