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OM-220979 Page 33

S. Stuck Error

ERR

STUK

Indicates a wire stuck error. Press Jog/Purge button to clear error.
This error occurs if the welding wire sticks to the workpiece at the end of a weld. This fault may be caused by poor welding

conditions. Cut the welding wire from the workpiece.

T. Weld Wait

WELD

WAIT

Indicates a weld cycle wait error. Press Jog/Purge button to clear error.
This error occurs when the unit is not ready for a weld sequence.

U. Please Wait

PLS

WAIT

Indicates a UIM communication error. Press Jog/Purge button to clear error.
This error occurs when the user interface circuit board loses data communications.

V. Low Wire Feed Speed

LOW

WFS

Indicates a low wire feed speed command error. Press Jog/Purge button to clear error.
This error occurs when actual wire feed speed is lower than the wire feed speed command. Check for obstructions in the

wire feed system or a faulty wire drive system.

W. Demo Done

DEMO

DONE

Indicates RMD/Accuspeed demo has expired. Press Jog/Purge button to clear error.
This message appears when RMD and Accuspeed demos are completed. Pressing the Jog/Purge button will change the

screen to CYCL PWR on the display. Turn unit power off and back on again. RMD and Accuspeed share the same demo

timer. If the time expires for one demo process, both demo processes are deactivated.

X. Net Wait

NET

WAIT

Indicates a communication problem. Press Jog/Purge button to clear error.
If the display remains in NET WAIT status, this indicates there is a communication problem between various circuit boards

in the wire feeder or ROI and welding power source.

Y. Software Error

SW

ERR

Indicates incompatible software code. Press Jog/Purge button to clear error.
This error occurs after a software download and the versions between circuit boards are not compatible or a feeder or ROI

that has not been updated is connected to a power source with incompatible code. This error can also occur if power is

cycled off and on with less than 10 seconds of off time.

Z. Check Web

CHCK

WEB

Indicates an E Module update error. Press Jog/Purge button to clear error.
This error occurs when performing an E Module update to an existing unit. This requires connecting to the web pages to

enter serial number information.

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Содержание ROI BOX CE

Страница 1: ...ROI Remote Operator Interface CE Processes Description MIG GMAW Welding Wire Feeder OM 220979S 2016 02 File Advanced Manufacturing Systems Visit our website at www MillerWelds com ams...

Страница 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...Label Location 12 4 2 Unit Specifications 12 4 3 Environmental Specifications 12 SECTION 5 INSTALLATION 13 5 1 Mounting Plate Hole Layout 13 5 2 Installing Insulator Kit 13 5 3 Remote Operator Interf...

Страница 4: ...I BOX CE 195383 Council Directives 2014 35 EU Low Voltage 2014 30 EU Electromagnetic Compatibility 2011 65 EU Restriction of the use of certain hazardous substances in electrical and electronic equipm...

Страница 5: ...neeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in order presented 1 a semiautomaticDC...

Страница 6: ...ared according to AWS F4 1 and AWS A6 0 see Safety Standards D Do not weld where the atmosphere can contain flammable dust gas or liquid vapors such as gasoline D Connect work cable to the work as clo...

Страница 7: ...S can injure D Keep away from moving parts such as fans D Keep all doors panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards for ma...

Страница 8: ...PA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of...

Страница 9: ...s dans un environnement humideou si l on porte des v tements mouill s sur des structures m talliquestelles que sols grilles ou chafaudages en position coinc e comme assise genoux ou couch e ou s il y...

Страница 10: ...br lures Le contact accidentel de l lectrode avec des objets m talliques peut provoquer des tincelles une explosion un sur chauffement ou un incendie Avant de commencer le soudage v rifier et s assur...

Страница 11: ...areil D Tenir l quipement c bles et cordons distance des v hicules mobiles lors de toute op ration en hauteur D Suivre les consignes du Manuel des applications pour l quation de levage NIOSH r vis e P...

Страница 12: ...ational Electrical Code NFPA Standard 70 from National Fire Protec tion Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org and www sparky org Safe Handling of Compressed Gases in Cy...

Страница 13: ...tion Safe37 2012 05 Wear dry insulating gloves Do not touch electrode with bare hand Do not wear wet or damaged gloves Safe2 2012 05 Protect yourself from electric shock by insulating yourself from wo...

Страница 14: ...welding voltage during operation keep hands and metal objects away Safe33 2012 05 Wear hat and safety glasses Use ear protection and button shirt collar Use welding helmet with correct shade of filte...

Страница 15: ...urge By Gas Fast Constant Current Circuit Breaker Constant Voltage Slow Trigger Hold Off Trigger Hold On I2 Rated Welding Current Increase Read Instructions U1 Primary Voltage U2 Conventional Load Vol...

Страница 16: ...d by the general public as the EMF limits for the general public might be exceeded during welding This equipment is built in accordance with EN 60974 1 and is intended to be used only in an occupation...

Страница 17: ...er 1 ROI Control 2 Insulator Plate 3 Mounting Plate 4 1 4 20x3 4 in Screw 4 5 Nylon Shoulder Washer 4 6 3 8 in Flat Washer 4 Place insulator plate between ROI base and metal mounting surface Place nyl...

Страница 18: ...ace 2 Swingarc Swivel Assembly 3 Boom 4 AA40G Wire Drive Assembly 5 Trigger Cable 1 2 3 4 5 5 803 698 E 5 4 Connection Diagram 1 Welding Power Source 2 Wire Feeder 3 Gas Cylinder 4 Gas Hose 5 Network...

Страница 19: ...ceptacle Information 9 Pin Pin Information A B I C H D G E F A Capacitor C1 to ground B Shield C Volt sense D Can low E Can high F 24 volts DC common G 24 volts DC H Motor voltage 40 volts DC common I...

Страница 20: ...play 2 1 Power Source Upper Display Lower Display Axcess Axcs 300 450 675 10 44 Voltage Range Net Wait DTEC OFF Process Setup Adjust Feeder Setup V t A 219 711 A 5 9 Dual Schedule Switch Option 1 Main...

Страница 21: ...ing of voltage arc adjust wire feed rate and time value for arc ends DS Dual Schedule Dual Schedule allows selecting a pair of programs that can be used together Feeder Set Up Allow selection of Seque...

Страница 22: ...le actual voltage while welding and 3 seconds hold value at end of weld Wire Type Selection of wire type by alloys and classification WFS Term used to represent wire feed speed In MIG mode wire feed s...

Страница 23: ...OM 220979 Page 19 6 3 Front Panel Sections See Section 6 5 See Section 6 6 See Section 6 9 See Section 6 8 See Section 6 7 See Section 6 4 Process Setup Adjust Feeder Setup V t A...

Страница 24: ...The display will show actual voltage for approximately 3 seconds after welding stops before returning to preset value 2 Upper Display Push Button Press the button to illuminate the LED and allow chan...

Страница 25: ...unction and can be adjusted using the Adjust knob 6 Lower Display Push Button 7 Lower Display Push Button LED Pressing the button illuminates the LED and selects either WFS or Arc Ctl value for changi...

Страница 26: ...s will exit the Sequence menu and return the system to standby mode 4 Trigger Control LED Press the Feeder Set Up button twice and the Trigger Control LED will illuminate and the upper display will sh...

Страница 27: ...n pressing the Process Set Up push button a sixth time will show PROG in the upper display and LOAD in the lower display The new program would be loaded for that particular program in slot 1 thru 8 If...

Страница 28: ...s and then ramps up to 700 ipm until trig ger is released or 30 seconds elapses If the gun trigger is still activated after 30 seconds the jog operation is terminated to prevent complete unspooling of...

Страница 29: ...Steel 90 Argon 10 CO2 Program 5 MIG 045 Mild Steel 75 Argon 25 CO2 Program 6 Accu pulse 045 Mild Steel 90 Argon 10 CO2 Program 7 Pulse 052 Mild Steel 90 Argon 10 CO2 Program 8 MIG 052 Mild Steel 75 Ar...

Страница 30: ...time is set to zero in any timed sequence the sequence is skipped Maximum IPM may actually be lower depending on the process and wire type selection Trigger Pressed Trigger Released Start Time Preflow...

Страница 31: ...tenance Disconnect power before maintaining Maintain more often during severe conditions n Check Z Change Clean l Replace To be done by Factory Authorized Service Agent Reference Every 3 Months l Unre...

Страница 32: ...R MOTR Section 8 2 F Arc Start Error ERR STRT Section 8 2 G No Tach Error ERR TACH Section 8 2 H Thermal Over Temperature ERR TEMP Section 8 2 I Unknown Error ERR UNKN Section 8 2 J Motor Communicatio...

Страница 33: ...software C No Coolant Flow Error ERR COOL Indicates no coolant flow in water flow switch option The error may be reset by reestablishing coolant flow to the gun and then pressing the Jog Purge button...

Страница 34: ...r Up Cnt that generated by the boost section of the inverter control board When either of these signals is active RC6 12 is pulled low this is the not ready line out of the inverter control board Shut...

Страница 35: ...chassis lifting eye bolts or weld secondary common Measure impedance between chassis and both weld secondary commons Measure the impedance across motor isolation barrier on motor housing All measureme...

Страница 36: ...lem is no longer an issue S A shorted output diode will cause an over current error and no weld output will be available N Release Trigger Error REL TRIG Indicates a timed weld has expired but the tri...

Страница 37: ...is message appears when RMD and Accuspeed demos are completed Pressing the Jog Purge button will change the screen to CYCL PWR on the display Turn unit power off and back on again RMD and Accuspeed sh...

Страница 38: ...OM 220979 Page 34 SECTION 9 ELECTRICAL DIAGRAM Figure 9 1 Circuit Diagram...

Страница 39: ...OM 220979 Page 35 214 842 F...

Страница 40: ...feeder 1 2 233582 PANEL pc card switch overlay 1 3 212808 BAFFLE pc mounting 1 4 097132 STAND OFF SUPPORT pc card 6 5 PC6 239601 WIRE FEED MODULE 1 6 098691 STAND OFF no 6 32 x 500 lg 250 hex stl m f...

Страница 41: ...SKTS service kit 1 PLG4 136810 HOUSING PLUG SKTS service kit 1 PLG81 115092 HOUSING PLUG SKTS service kit 1 PLG10 130203 HOUSING PLUG SKTS service kit 1 PLG50 136810 HOUSING PLUG SKTS service kit 1 PL...

Страница 42: ...Notes...

Страница 43: ...ns and Subarc SAW Torches Remote Controls and RFCS RJ45 Replacement Parts No labor Roughneck Guns Spoolmate Spoolguns Miller s True Blue Limited Warranty shall not apply to 1 Consumable components suc...

Страница 44: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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