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OM-708 Page 1

SECTION 1 –  SAFETY PRECAUTIONS - READ BEFORE USING

spotom _nd_5/97

1-1.

Symbol Usage

Means Warning! Watch Out! There are possible hazards
with this procedure! The possible hazards are shown in
the adjoining symbols.

Y

Marks a special safety message.

.

Means “Note”; not safety related.

This group of symbols means Warning! Watch Out! possible
ELECTRIC SHOCK, MOVING PARTS, and HOT PARTS hazards.
Consult symbols and related instructions below for necessary actions
to avoid the hazards.

1-2.

Resistance Spot Welding Hazards

Y

The symbols shown below are used throughout this manual to
call attention to and identify possible hazards. When you see
the symbol, watch out, and follow the related instructions to
avoid the hazard. The safety information given below is only
a summary of the more complete safety information found in
the Safety Standards listed in Section NO TAG. Read and fol-
low all Safety Standards.

Y

Only qualified persons should install, operate, maintain, and
repair this unit.

Y

During operation, keep everybody, especially children, away.

SPOT WELDING can cause fire.

Sparks can fly off from the weld. The flying sparks,
hot workpiece, and hot equipment can cause fires,
burns, and explosions.

D

Protect yourself and others from flying sparks and hot metal.

D

Do not spot weld where flying sparks can strike flammable material.

D

Remove all flammables within 35 ft (10.7 m) of the weld. If this is not
possible, tightly cover them with approved covers.

D

Be alert that welding sparks can easily go through small cracks and
openings to adjacent areas.

D

Watch for fire, and keep a fire extinguisher nearby.

D

Do not spot weld on closed containers such as tanks or drums.

D

Do not weld where the atmosphere may contain flammable dust,
gas, or liquid vapors (such as gasoline).

D

Remove any combustibles, such as a butane lighter or matches,
from your person before doing any welding.

D

After completion of work, inspect area to ensure it is free of sparks,
glowing embers, and flames.

D

Do not exceed the equipment rated capacity.

D

Use only correct fuses or circuit breakers. Do not oversize or
bypass them.

Touching live electrical parts can cause fatal shocks
or  severe burns. The input power circuit and
machine internal circuits are also live when power is
on.  Incorrectly installed or improperly grounded
equipment is a hazard.

ELECTRIC SHOCK can kill.

D

Do not touch live electrical parts.

D

Wear dry, hole-free insulating gloves and body protection.

D

Disconnect input power before installing or servicing this equip-
ment. Lockout/tagout input power according to OSHA 29 CFR
1910.147 (see Safety Standards).

D

Properly install and ground this equipment according to this manual
and national, state, and local codes.

D

Check and be sure that input power cord ground wire is properly
connected to ground terminal in disconnect box or that cord plug is
connected to a properly grounded receptacle outlet – always
double-check the supply ground before applying power.

D

When making input connections, attach the grounding conductor
first – double-check connections.

D

Keep cords dry, free of oil and grease, and protected from hot metal
and sparks.

D

Frequently inspect input power cord and ground conductor for dam-
age or bare wiring – replace immediately if damaged – bare wiring
can kill. Check ground conductor for continuity.

D

Turn off all equipment when not in use.

D

For water-cooled equipment, check and repair or replace any leak-
ing hoses or fittings. Do not use any electrical equipment if you are
wet or in a wet area.

D

Use only well-maintained equipment. Repair or replace damaged
parts at once.

D

Wear a safety harness if working above floor level.

D

Keep all panels, covers, and guards securely in place.

Very often sparks fly off from the joint area.

D

Wear approved face shield or safety goggles
with side shields.

FLYING SPARKS can cause injury.

D

Wear protective garments such as oil-free, flame-resistant leather
gloves, heavy shirt, cuffless trousers, high shoes, and a cap.
Synthetic material usually does not provide such protection.

D

Protect others in nearby areas by using approved flame-resistant or
noncombustible fire curtains or shields. Have all nearby persons
wear safety glasses with side shields.

Wear gloves or allow cooling period before servicing
tongs or tips.

D

Always wear welding-type, insulated gloves
when using this equipment.

HOT METAL can cause burns.

D

Do not touch workpiece, tips, or tongs with bare hands.

D

Allow tongs and tips to cool before touching.

Содержание LMSW-52T

Страница 1: ...Processes Description Resistance Spot Welding OM 708 029 805J April 1999 MSW 41T MSW 42T And LMSW 52T Visit our website at www MillerWelds com...

Страница 2: ...alue established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself agains...

Страница 3: ...2 INTRODUCTION 3 2 1 Specifications 3 SECTION 3 INSTALLATION 3 3 1 Installing Or Dressing Tips 3 3 2 Installing Or Cleaning Tongs 5 3 3 Adjusting Tong And Hand Lever Pressure 6 3 4 Connecting Input Po...

Страница 4: ......

Страница 5: ...n cause fatal shocks or severe burns The input power circuit and machine internal circuits are also live when power is on Incorrectly installed or improperly grounded equipmentis a hazard ELECTRIC SHO...

Страница 6: ...h side shields or wear face shield MAGNETIC FIELDS can affect pacemakers D Pacemaker wearers keep away D Wearers should consult their doctor before go ing near resistance spot welding operations OVERU...

Страница 7: ...6 in 152 mm 4 1 2 in 114 mm 16 in 406 mm 42 lb 19 1 kg 45 lb 20 4 kg Based on 10 second time period means unit can weld for 5 seconds out of each 10 second time period Model MSW 41T MSW 42T LMSW 52T...

Страница 8: ...Dressing The Tips 1 New Tip 2 Used Tip Requiring Dressing 3 Dressing Method Keep top diameter same as a new tip 1 Tools Needed d 1 8 in 3 2 mm diameter for 1 5 kVA models 5 32 in 4 mm for 2 5 kVA mod...

Страница 9: ...g holder as far as possible and position so that tip is pointing straight up Loosely tighten screws Top Tong 4 Top Tong 5 Top Tong Holder Pivot Casting 6 Top Tong Securing Screws 4 Loosen the four scr...

Страница 10: ...close severe arc ing occurs between workpieces and no weld can be made 1 Front Nut 2 Rear Nut 3 Pivot Casting 4 Hand Lever 5 Tongs To increase tong pressure loosen front nut The farther the front nut...

Страница 11: ...box down onto screws 1 2 OR 3 5 Connecting Input Power Ref ST 800 156 Operate spot welder from a sepa rately fused or circuit breaker pro tected circuit and use correct size input conductors 1 Rating...

Страница 12: ...materialbetween the tips To adjust tong pressure see Section 3 3 3 Start Switch Move start switch sideways in ei ther direction to start weld cycle When weld cycle time ends or the start switch is rel...

Страница 13: ...ress or replace tips see Section 3 1 Check tip threads Replace tips if necessary see Section 3 1 Remove and clean tongs see Section 3 2 Clean ends of tongs and tong holders see Section 3 2 Check power...

Страница 14: ...OM 222 Page 10 SECTION 6 ELECTRICAL DIAGRAMS SA 162 466 B Figure 6 1 Circuit Diagram For 110 Volts Models SA 072 065 B Figure 6 2 Circuit Diagram For 220 Volts Model...

Страница 15: ...OM 708 Page 11 Notes...

Страница 16: ...T 145 048 B Hardware is common and not available unless listed 1 2 3 4 5 6 7 8 9 10 11 10 3 12 13 14 15 16 20 21 22 23 17 19 24 25 26 3 27 28 29 30 31 32 33 36 37 38 Fig 6 2 39 40 41 42 43 44 35 34 17...

Страница 17: ...tch 1 1 1 070 035 BASE 1 1 1 26 122 210 SCREW 10 32 x 625hexwhd slt stl 2 2 2 27 026 759 INSULATOR plug sec scr 2 2 2 28 010 711 PIN spring 375 3 00 1 1 1 29 169 122 HOUSING front 1 1 1 30 NAMEPLATE o...

Страница 18: ...010 157 STUD stl No 10 32 x 8 125 4 4 3 010 156 STUD stl No 10 32 x 11 125 4 4 137 943 NUT core stud 4 4 4 5 033 123 BAR sec 1 1 5 033 122 BAR sec 1 ST 141 482 A Hardware is common and not available...

Страница 19: ...1 605 952 TIMER delay reset 5sec 120V 1 1 8 046 432 HOLDER fuse 1 9 F1 012 653 FUSE mintr gl 5A 1 10 087 179 CABLE interconnecting 10ft 1 1 11 PLG1 096 822 CABLE pwr 10ft 16ga 3 c 1 11 PLG1 096 481 CA...

Страница 20: ...ndard 040 211 040 212 FF 040 213 FH 040 214 STANDARD MO OFFSET TT 6 TT 9 FF FH 190 mm 7 1 2 Standard 040 211 040 212 G 7 S 0550 9 1 2 241 mm 6 152 mm 040 197 12 305 mm 040 198 18 457 mm 040 199 6 152...

Страница 21: ...Notes...

Страница 22: ...Notes...

Страница 23: ...ting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate 185 Spoolmate 250 Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as...

Страница 24: ...complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGEN...

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