background image

OM-716 Page 1

SECTION 1 

  SAFETY PRECAUTIONS - READ BEFORE USING

spotom _7/05

Y

Warning: Protect yourself and others from injury — read and follow these precautions.

1-1. Symbol Usage

Means Warning! Watch Out! There are possible hazards

with this procedure! The possible hazards are shown in

the adjoining symbols.

Y

Marks a special safety message.

.

Means “Note”; not safety related.

This group of symbols means Warning! Watch Out! possible

ELECTRIC SHOCK, MOVING PARTS, and HOT PARTS hazards.

Consult symbols and related instructions below for necessary actions

to avoid the hazards.

1-2. Resistance Spot Welding Hazards

Y

The symbols shown below are used throughout this manual to

call attention to and identify possible hazards. When you see

the symbol, watch out, and follow the related instructions to

avoid the hazard. The safety information given below is only

a summary of the more complete safety information found in

the Safety Standards listed in Section 1-5. Read and follow all

Safety Standards.

Y

Only qualified persons should install, operate, maintain, and

repair this unit.

Y

During operation, keep everybody, especially children, away.

SPOT WELDING can cause fire or explosion.

Sparks can fly off from the welding arc. The flying

sparks, hot workpiece, and hot equipment can

cause fires and burns. Accidental contact of elec-

trode to metal objects can cause sparks, explosion,

overheating, or fire. Check and be sure the area is safe before doing

any welding.

D

Remove all flammables within 35 ft (10.7 m) of the weld. If this is not

possible, tightly cover them with approved covers.

D

Do not spot weld where flying sparks can strike flammable material.

D

Protect yourself and others from flying sparks and hot metal.

D

Be alert that welding sparks can easily go through small cracks and

openings to adjacent areas.

D

Watch for fire, and keep a fire extinguisher nearby.

D

Do not weld on closed containers such as tanks, drums, or pipes,

unless they are properly prepared according to AWS F4.1 (see

Safety Standards).

D

Do not weld where the atmosphere may contain flammable dust,

gas, or liquid vapors (such as gasoline).

D

Remove any combustibles, such as a butane lighter or matches,

from your person before doing any welding.

D

After completion of work, inspect area to ensure it is free of sparks,

glowing embers, and flames.

D

Do not exceed the equipment rated capacity.

D

Use only correct fuses or circuit breakers. Do not oversize or

bypass them.

D

Follow requirements in OSHA 1910.252 (a) (2) (iv) and NFPA 51B

for hot work and have a fire watcher and extinguisher nearby.

Touching live electrical parts can cause fatal shocks

or  severe burns. The input power circuit and

machine internal circuits are also live when power is

on.  Incorrectly installed or improperly grounded

equipment is a hazard.

ELECTRIC SHOCK can kill.

D

Do not touch live electrical parts.

D

Wear dry, hole-free insulating gloves and body protection.

D

Additional safety precautions are required when any of the following

electrically hazardous conditions are present: in damp locations or

while wearing wet clothing; on metal structures such as floors, grat-

ings, or scaffolds; when in cramped positions such as sitting,

kneeling, or lying; or when there is a high risk of unavoidable or acci-

dental contact with the workpiece or ground. For these conditions,

see ANSI Z49.1  listed in Safety Standards. And, do not work alone!

D

Disconnect input power before installing or servicing this equip-

ment. Lockout/tagout input power according to OSHA 29 CFR

1910.147 (see Safety Standards).

D

Properly install and ground this equipment according to this manual

and national, state, and local codes.

D

Always verify the supply ground 

 check and be sure that input pow-

er cord ground wire is properly connected to ground terminal in

disconnect box or that cord plug is connected to a properly

grounded receptacle outlet.

D

When making input connections, attach the grounding conductor

first 

 double-check connections.

D

Keep cords dry, free of oil and grease, and protected from hot metal

and sparks.

D

Frequently inspect input power cord and ground conductor for dam-

age or bare wiring 

 replace immediately if damaged 

 bare wiring

can kill. Check ground conductor for continuity.

D

Turn off all equipment when not in use.

D

For water-cooled equipment, check and repair or replace any leak-

ing hoses or fittings. Do not use any electrical equipment if you are

wet or in a wet area.

D

Use only well-maintained equipment. Repair or replace damaged

parts at once.

D

Wear a safety harness if working above floor level.

D

Keep all panels, covers, and guards securely in place.

Very often sparks fly off from the joint area.

D

Wear approved face shield or safety goggles

with side shields.

FLYING SPARKS can cause injury.

D

Wear protective garments such as oil-free, flame-resistant leather

gloves, heavy shirt, cuffless trousers, high shoes, and a cap.

Synthetic material usually does not provide such protection.

D

Protect others in nearby areas by using approved flame-resistant or

noncombustible fire curtains or shields. Have all nearby persons

wear safety glasses with side shields.

Содержание LMSW-52

Страница 1: ...Processes Description Resistance Spot Welding OM 716 199 981D 2006 04 MSW 41 MSW 41T LMSW 52 And LMSW 52T Portable Resistance Spotwelders Visit our website at www MillerWelds com ...

Страница 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operatio...

Страница 3: ...aintenance 4 2 4 Principales normes de sécurité 4 2 5 Information sur les champs électromagnétiques 4 SECTION 3 INTRODUCTION 5 3 1 Specifications 5 SECTION 4 INSTALLATION 5 4 1 Installing Or Dressing Tips 5 4 2 Installing Or Cleaning Tongs 7 4 3 Adjusting Tong And Hand Lever Pressure 8 4 4 Installing Handle 9 4 5 Mounting Control Box 10 4 6 Connecting Input Power T Models 10 4 7 Connecting Input P...

Страница 4: ...Notes ...

Страница 5: ...ents in OSHA 1910 252 a 2 iv and NFPA 51B for hot work and have a fire watcher and extinguisher nearby Touching live electrical parts can cause fatal shocks or severe burns The input power circuit and machine internal circuits are also live when power is on Incorrectly installed or improperly grounded equipmentis a hazard ELECTRIC SHOCK can kill D Do not touch live electrical parts D Wear dry hole...

Страница 6: ... coatings and any metals containing these elements can give off toxic fumes if welded 1 3 Additional Symbols For Installation Operation And Maintenance FIRE OR EXPLOSION hazard D Do not install or place unit on over or near combustible surfaces D Do not install or operate unit near flammables D Do not overload building wiring be sure power supply system is properly sized rated and protected to han...

Страница 7: ...For Occupational And Educational Eye And Face Protection ANSI Standard Z87 1 from American National Standards Institute 11 West 42nd Street New York NY 10036 8002 phone 212 642 4900 website www ansi org Standard for Fire Prevention During Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Association P O Box 9101 1 Battery March Park Quincy MA 02269 9101 phone 617 7...

Страница 8: ...elles incandescentes ni de flammes D Ne dépassez pas la puissance permise de l équipement D Utiliser exclusivement des fusibles ou coupe circuits appropriés Ne pas augmenter leur puissance ne pas les ponter D Suivre les consignes de OSHA 1910 252 a 2 iv et de NFPA 51B pour travaux de soudage et prévoir un détecteur d incendie et un extincteur à proximité Le fait de toucher à une pièce électrique s...

Страница 9: ...vapeurs et former des gaz hautement toxiques et irritants D Ne pas souder des métaux munis d un revêtement tels que l acier galvanisé plaqué en plomb ou au cadmium à moins que le revêtementn ait été enlevé dans la zone de soudure que l endroit soit bien ventilé et en portant un respirateur à alimentation d air Les revêtements et tous les métaux renfermant ces éléments peuvent dégager des fumées to...

Страница 10: ...on P O Box 9101 1 Battery March Park Quincy MA 02269 9101 téléphone 617 770 3000 site Internet www nfpa org Code for Safety in Welding and Cutting CSA Standard W117 2 de Canadian Standards Association Standards Sales 178 Rexdale Boulevard Rexdale Ontario Canada M9W 1R3 téléphone 800 463 6727 ou à Toronto 416 747 4044 site Internet www csa international org Practice For Occupational And Educational...

Страница 11: ... in 114 mm 16 in 406 mm 42 lb 19 1 kg 45 lb 20 4 kg Based on 10 second time period means unit can weld for 5 seconds out of each 10 second time period Model MSW 41 41T LMSW 52 52T Tong Length 6 in 152 mm 12 in 305 mm 18 in 457 mm 6 in 152 mm 12 in 305 mm 18 in 457 mm Input Volts 110 220 Output Amps 10 5500 4500 3600 6750 5800 4850 SECTION 4 INSTALLATION 4 1 Installing Or Dressing Tips Ref ST 800 1...

Страница 12: ...B Dressing The Tips 1 New Tip 2 Used Tip Requiring Dressing 3 Dressing Method Keep top diameter same as a new tip 1 Tools Needed d 1 8 in 3 2 mm diameter for 1 5 kVA models 5 32 in 4 mm for 2 5 kVA models 2 3 d d OR ...

Страница 13: ... so that tip is pointing straight up Loosely tighten screws Top Tong 4 Top Tong 5 Top Tong Holder Pivot Casting 6 Top Tong Securing Screws 4 Loosen the four screws If needed for removal use a rubber mallet to loosen tong Slide tong into pivot casting as far as necessary so that tip mates with bottom tip when tongs are closed Loosely tighten screws 7 Tips Adjust tong positions to line up cen ters o...

Страница 14: ... close severe arc ing occurs between workpieces and no weld can be made 1 Front Nut 2 Rear Nut 3 Pivot Casting 4 Hand Lever 5 Tongs To increase tong pressure loosen front nut The farther the front nut is turned out the greater the pressure on the tips when the hand lever is closed Turn the rear nut up to the pivot casting to lock the position To decrease tong pressure loosen the rear nut and turn ...

Страница 15: ...olt 3 Brackets 41 And 41T Models Only Install handle onto the spot welder as shown above For 52 and 52T Models install han dle onto either side as desired for either right hand or left hand use Tools Needed Ref ST 802 056 A 7 16 3 8 in MSW 52 And 52T Models MSW 41 And 41T Models 2 1 3 1 2 1 2 ...

Страница 16: ...own onto screws 1 2 OR 4 6 Connecting Input Power T Models Ref ST 800 233 A Operate spot welder from a sepa rately fused or circuit breaker pro tected circuit and use correct size input conductors 1 Rating Label Not Visible As Shown On Spot Welder 2 Cord 3 Parallel Plug On 110 Volts AC Models 4 Tandem Plug On 220 Volts AC Models Do not cut ground terminal off plug 5 Grounded Receptacle Connect plu...

Страница 17: ...ly fused or circuit breaker pro tected circuit and use correct size input conductors 1 Rating Label 2 Cord 3 Parallel Plug On 110 Volts AC Models 4 Tandem Plug On 220 Volts AC Models Do not cut ground terminal off plug 5 Grounded Receptacle Connect plug to matching grounded receptacle 1 2 3 Or 4 5 Model Input Conductor Size AWG Fuse Circuit Breaker Size In Amperes 1 5 kVA 110 Volt 2 5 kVA 220 Volt...

Страница 18: ... Start Switch Move start switch sideways in ei ther direction to start weld cycle When weld cycle time ends or the start switch is released weld output stops and the timer resets for another weld cycle 4 Power Switch 2 3 1 4 5 2 Controls Non T Models ST 145 104 A 1 Hand Lever Use lever to open and close tongs Close the hand lever during the welding process to compress the materialbetween the tips ...

Страница 19: ...800 233 A Ref ST 800 185 A Y Turn Off unit and disconnect input power If fuse opens unit shuts down To replace fuse proceed as follows 1 Fuse Holder Cover 2 Fuse F1 See Parts List 1 2 6 3 Troubleshooting Trouble Remedy No weld output Check line fuses and replace if necessary For 220 V models check fuse F1 and replace if necessary see Section 6 2 Low weld output Dress or replace tips see Section 4 ...

Страница 20: ...han normal weld time required Dress or replace tips see Section 4 1 Clean workpieces Adjust tong pressure see Section 4 3 Clean ends of tongs and tong holders see Section 4 2 Check input line voltage Burn through at point of weld Shorten weld time see Section 5 1 Adjust tong pressure see Section 4 3 Dress or replace tips see Section 4 1 Realign tips see Section 4 2 ...

Страница 21: ...OM 716 Page 17 SECTION 7 ELECTRICAL DIAGRAMS SA 162 466 B Figure 7 1 Circuit Diagram For 110 Volts T Models SA 072 065 B Figure 7 2 Circuit Diagram For 220 Volts T Model ...

Страница 22: ...OM 716 Page 18 SA 162 467 B Figure 7 3 Circuit Diagram For 110 And 220 Volts Non T Models ...

Страница 23: ...OM 716 Page 19 Notes ...

Страница 24: ...escription Part No Dia Mkgs Item No Figure 8 1 Main Assembly Quantity Model 41 41T 52 52T 1 019 643 HANDLE carrying 1 1 019 646 HANDLE carrying 1 2 601 865 NUT stl hex full fnsh 250 20 1 1 3 602 009 SCREW cap stl sch 250 20 x 1 250 7 7 4 023 660 WIRING HARNESS switch 1 1 5 023 199 LEVER operating 1 5 082 090 LEVER operating 1 ...

Страница 25: ... model and style number 1 1 31 602 024 SCREW drive U 2 x 3 16 4 4 32 010 708 RETAINER clamp tong 1 1 33 026 605 INSULATION bottom clamp 1 1 34 181 179 INSULATION tong 1 1 35 602 004 SCREW cap stl sch 250 20 x 750 2 2 36 010 707 CLAMP bottom tong 1 1 37 039 052 CLAMP threaded connecting tong braid included w Item 5 Fig 8 2 1 1 38 T1 095 345 TRANSFORMER pwr main Fig 8 2 1 38 T1 095 354 TRANSFORMER p...

Страница 26: ... stl No 10 32 x 8 125 4 3 010 156 STUD stl No 10 32 x 11 125 4 4 137 943 NUT core stud 4 4 5 033 123 BAR sec 1 5 033 122 BAR sec 1 ST 141 482 A Hardware is common and not available unless listed 1 2 3 4 5 Figure 8 2 Transformer Power Main Item 37 on Figure 8 1 is included when ordering these items as replacement parts To maintain the factory original performance of your equipment use only Manufact...

Страница 27: ...TD1 605 952 TIMER delay reset 5sec 120V 1 1 8 046 432 HOLDER fuse 1 9 F1 012 653 FUSE mintr gl 5A 1 10 087 179 CABLE interconnecting 10ft 1 1 11 PLG1 096 822 CABLE pwr 10ft 16ga 3 c 1 11 PLG1 096 481 CABLE pwr 10ft 16ga 3 c 1 12 134 900 STRAIN RELIEF cable flexible 270 480 cable 2 2 1 2 3 4 5 6 7 8 9 10 11 12 ST 146 012 E Figure 8 3 Timer Spot 230V Illustrated Recommended Spare Parts To maintain t...

Страница 28: ...tandard 040 211 040 212 FF 040 213 FH 040 214 STANDARD MO OFFSET TT 6 TT 9 FF FH 190 mm 7 1 2 Standard 040 211 040 212 G 7 S 0550 9 1 2 241 mm 6 152 mm 040 197 12 305 mm 040 198 18 457 mm 040 199 6 152 mm 040 200 12 305 mm 040 201 18 457 mm 040 202 12 305 mm 040 203 18 457 mm 040 204 12 305 mm 040 205 18 457 mm 040 206 8 203 mm 040 208 5 127 mm 040 209 8 203 mm 040 207 ...

Страница 29: ...Notes ...

Страница 30: ...Notes ...

Страница 31: ...n Heating Coils and Blankets Cables and Non Electronic Controls APT SAF Model Plasma Cutting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate Spoolguns Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as contact tips cutting nozzles contactors brushes slip rings relays or parts that fail due to normal wear Exception brushe...

Страница 32: ...d retain with your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Training Schools Videos Books Technical Manuals Servicing Information and Parts Circuit Diagrams Welding Process Handbooks Contact the Delivering...

Отзывы: