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1-800-4-A-MILLER

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Effective January 1, 2010

(Equipment with a serial number preface of MA or newer)

This limited warranty supersedes all previous Miller warranties and is exclusive with no other

guarantees or warranties expressed or implied.

LIMITED WARRANTY 

 Subject to the terms and conditions

below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its

original retail purchaser that new Miller equipment sold after the

effective date of this limited warranty is free of defects in material

and workmanship at the time it is shipped by Miller. THIS

WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER

WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE

WARRANTIES OF MERCHANTABILITY AND FITNESS.
Within the warranty periods listed below, Miller will repair or replace

any warranted parts or components that fail due to such defects in

material or workmanship. Miller must be notified in writing within

thirty (30) days of such defect or failure, at which time Miller will

provide instructions on the warranty claim procedures to be

followed.

Miller shall honor warranty claims on warranted equipment listed

below in the event of such a failure within the warranty time

periods. All warranty time periods start on the delivery date of the

equipment to the original end-user purchaser, and not to exceed

one year after the equipment is shipped to a North American

distributor or eighteen months after the equipment is shipped to an

International distributor.

1. 5 Years Parts — 3 Years Labor

* Original main power rectifiers only to include SCRs,

diodes, and discrete rectifier modules

2. 3 Years — Parts and Labor

* Engine Driven Welding Generators

(NOTE: Engines are warranted separately by the

engine manufacturer.)

* Inverter Power Sources (Unless Otherwise Stated)
* Plasma Arc Cutting Power Sources
* Process Controllers
* Semi-Automatic and Automatic Wire Feeders

* Smith 30 Series Flowgauge and Flowmeter

Regulators (No Labor)

* Transformer/Rectifier Power Sources

* Water Coolant Systems (Integrated)

3. 2 Years — Parts

* Auto-Darkening Helmet Lenses (No Labor)

4. 1 Year — Parts and Labor Unless Specified

* Automatic Motion Devices
* CoolBelt and CoolBand Blower Unit (No Labor)
* External Monitoring Equipment and Sensors
* Field Options

(NOTE: Field options are covered for the remaining

warranty period of the product they are installed in, or

for a minimum of one year — whichever is greater.)

* Flowgauge and Flowmeter Regulators (No Labor)
* RFCS Foot Controls (Except RFCS-RJ45)

* Fume Extractors
* HF Units
* ICE Plasma Cutting Torches (No Labor)
* Induction Heating Power Sources, Coolers, and

Electronic Controls/Recorders

* Load Banks
* Motor Driven Guns (w/exception of Spoolmate

Spoolguns)

* PAPR Blower Unit (No Labor)
* Positioners and Controllers
* Racks
* Running Gear/Trailers

* Spot Welders
* Subarc Wire Drive Assemblies
* Water Coolant Systems (Non-Integrated)
* Weldcraft-Branded TIG Torches (No Labor)
* Work Stations/Weld Tables (No Labor)

5. 6 Months — Parts

* Batteries
* Bernard Guns (No Labor)
* Tregaskiss Guns (No Labor)

6. 90 Days — Parts

* Accessory (Kits)

* Canvas Covers

* Induction Heating Coils and Blankets, Cables, and

Non-Electronic Controls

* M-Guns

* MIG Guns and Subarc (SAW) Guns

* Remote Controls and RFCS-RJ45

* Replacement Parts (No labor)

* Roughneck Guns

* Spoolmate Spoolguns

Miller’s True Blue

®

 Limited Warranty shall not apply to:

1.

Consumable components; such as contact tips,

cutting nozzles, contactors, brushes, relays, work

station table tops and welding curtains, or parts that

fail due to normal wear. (Exception: brushes and

relays are covered on all engine-driven products.)

2. Items furnished by Miller, but manufactured by others,

such as engines or trade accessories. These items are

covered by the manufacturer’s warranty, if any.

3. Equipment that has been modified by any party other than

Miller, or equipment that has been improperly installed,

improperly operated or misused based upon industry

standards, or equipment which has not had reasonable

and necessary maintenance, or equipment which has

been used for operation outside of the specifications for

the equipment.

MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND

USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS

TRAINED AND EXPERIENCED IN THE USE AND

MAINTENANCE OF WELDING EQUIPMENT.
In the event of a warranty claim covered by this warranty, the

exclusive remedies shall be, at Miller’s option: (1) repair; or (2)

replacement; or, where authorized in writing by Miller in

appropriate cases, (3) the reasonable cost of repair or

replacement at an authorized Miller service station; or (4) payment

of or credit for the purchase price (less reasonable depreciation

based upon actual use) upon return of the goods at customer’s risk

and expense. Miller’s option of repair or replacement will be F.O.B.,

Factory at Appleton, Wisconsin, or F.O.B. at a Miller authorized

service facility as determined by Miller. Therefore no

compensation or reimbursement for transportation costs of any

kind will be allowed.
TO THE EXTENT PERMITTED BY LAW, THE REMEDIES

PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE

REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR

DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR

CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF

PROFIT), WHETHER BASED ON CONTRACT, TORT OR ANY

OTHER LEGAL THEORY.
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND

ANY IMPLIED WARRANTY, GUARANTY OR

REPRESENTATION AS TO PERFORMANCE, AND ANY

REMEDY FOR BREACH OF CONTRACT TORT OR ANY

OTHER LEGAL THEORY WHICH, BUT FOR THIS PROVISION,

MIGHT ARISE BY IMPLICATION, OPERATION OF LAW,

CUSTOM OF TRADE OR COURSE OF DEALING, INCLUDING

ANY IMPLIED WARRANTY OF MERCHANTABILITY OR

FITNESS FOR PARTICULAR PURPOSE, WITH RESPECT TO

ANY AND ALL EQUIPMENT FURNISHED BY MILLER IS

EXCLUDED AND DISCLAIMED BY MILLER.
Some states in the U.S.A. do not allow limitations of how long an

implied warranty lasts, or the exclusion of incidental, indirect,

special or consequential damages, so the above limitation or

exclusion may not apply to you. This warranty provides specific

legal rights, and other rights may be available, but may vary from

state to state.
In Canada, legislation in some provinces provides for certain

additional warranties or remedies other than as stated herein, and

to the extent that they may not be waived, the limitations and

exclusions set out above may not apply. This Limited Warranty

provides specific legal rights, and other rights may be available,

but may vary from province to province.

 

Содержание ICE-40T

Страница 1: ...Processes Description Air Plasma Cutting and Gouging Air Plasma Cutter OM 237 974C 2010 04 Spectrum 625 X TREME And ICE 40T Torch R File Plasma Cutters Visit our website at www MillerWelds com...

Страница 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...Weight 12 4 4 Torch Dimensions And Weight 12 4 5 Connecting Gas Air Supply 13 4 6 Connecting Work Clamp 13 4 7 Electrical Service Guide 14 4 8 Extension Cord Data 14 4 9 Serial Number And Rating Labe...

Страница 4: ......

Страница 5: ...high shoes and a cap D Do not locate unit on or over combustible surfaces D Remove any combustibles such as a butane lighter or matches from your person before doing any cutting D After completion of...

Страница 6: ...s and the manufacturer s instruction for metals to be cut coatings and cleaners D Work in a confined space only if it is well ventilated or while wearing an air supplied respirator Fumes from cutting...

Страница 7: ...ar gas cylinders or any other accessories D Use equipment of adequate capacity to lift unit D If using lift forks to move unit be sure forks are long enough to ex tend beyond opposite side of unit D K...

Страница 8: ...ational Eye And Face Protec tion ANSI Standard Z87 1 from American National Standards Institute 25 West 43rd Street New York NY 10036 phone 212 642 4900 web site www ansi org Standard for Fire Prevent...

Страница 9: ...ossible de la zone couper afin de pr venir que le courant de coupage ne prenne une trajectoire inconnue ou longue et ne cause ainsi une d charge lectrique d tincelles ou un feu D Ne pas utiliser le co...

Страница 10: ...ncelles n entrent dans vos oreilles Les rayons d arc provenant du proc d de coupage produisent des rayons visibles et invisibles intenses ultraviolets et infrarouges qui peuvent entra ner des br lures...

Страница 11: ...ne basculent D Les bouteilles ne doivent pas tre pr s de la zone de coupage ni de tout autre circuit lectrique D Un contact lectrique ne doit jamais se produire entre un chalu meau de plasma d arc et...

Страница 12: ...ables D Ne pas surcharger l installation lectrique s assurer que l alimen tation est correctement dimensionn et prot g avant de mettre l appareilen service LES CHARGES LECTROSTATI QUES peuvent endomma...

Страница 13: ...phone 800 463 6727 site internet www csa international org Safe Practice For Occupational And Educational Eye And Face Protec tion ANSI Standard Z87 1 de American National Standards Institute 25 West...

Страница 14: ...Ground Single Phase Constant Current Voltage Input On Off Percent Direct Current U0 Rated No Load Voltage Average U1 Primary Voltage U2 Conventional Load Voltage Line Connection I1max Rated Maximum S...

Страница 15: ...C at rated conditions U1 I1 U2 I2 based on a 10 minute period Volts AC RMS U1 Duty Cycle 208 Volts AC 1 PH 50 230 Volts AC 1 PH 50 General Operating Temperature 5 to 104 F 15 to 40 C IP Code Degree of...

Страница 16: ...g NOTICE Exceeding duty cycle can damage unit or gun and void warranty Overheating sduty1 5 95 Ref 805 325 A 0 15 Minutes A OR Reduce Duty Cycle For Units Connected to a 208 Volt Circuit or a 230 Volt...

Страница 17: ...2 Hose 3 Teflon Tape Obtain hose with 1 4 NPT right hand thread fitting Wrap threads with teflon tape optional or apply pipe sealant and install fitting in opening Route hose to gas air supply Tools N...

Страница 18: ...AWG 4 10 10 Reference 2008 National Electrical Code NEC including article 630 1 If a circuit breaker is used in place of a fuse choose a circuit breaker with time current curves comparable to the reco...

Страница 19: ...t green or green yellow conductor to supply grounding terminal first and never to a line terminal 1 Black And White Input Conductor L1 And L2 2 Green Or Green Yellow Grounding Conductor 3 Input Power...

Страница 20: ...al And Prong 5 Load 2 Brass Terminal And Prong 6 Ground Brass Terminal And Prong 7 Black And White Input Conductors 8 Green Or Green Yellow Ground Conductor Always connect green or green yellow wire t...

Страница 21: ...Green Terminal 6 Outer Shell 7 Cord Grip Strip cord jacket back enough to separate conductors Strip conductors enough to make good contact with plug terminals Make plug connections and reinstall outer...

Страница 22: ...e at www MillerWelds com OM 237 974 Page 18 SECTION 5 OPERATION 5 1 Controls 1 Output Control Use control to set cutting output 2 Power Light 3 Trouble Lights See Section 6 4 237 552 A 3 1 2 V POWER P...

Страница 23: ...ed Inches Millimeters IPM mm min 1 8 3 2 149 3785 1 4 6 4 60 1524 3 8 9 5 34 864 1 2 12 7 21 533 5 8 15 9 12 305 Travel speeds are approximately 80 if maximum The best cut quality is achieved by cutti...

Страница 24: ...p to a clean paint free location on workpiece as close to cutting area as possible 90 DO NOT start pilot arc without cutting or gouging as this shortens the service life of the nozzle and electrode Sp...

Страница 25: ...ock and press trigger Pilot arc starts Postflow continues for approx 20 seconds after releasing trigger cutting arc can be instantly restarted during postflow by raising trigger lock and pressing trig...

Страница 26: ...t arc starts Move tip to within approxi mately 3 16 in 4 8 mm Start gouging across workpiece surface Maintain approximately a 45 angle to surface Release trigger Postflow continues for approx 20 secon...

Страница 27: ...asing trigger arc can be instantly restarted during postflow by raising trigger lock and pressing trigger The pilot arc starts immediately when trigger is pressed Hold torch at an angle to the workpie...

Страница 28: ...evere conditions n Check Z Change Clean l Replace To be done by Factory Authorized Service Agent Reference Each Use Section 4 5 6 6 n Gas Air Pressure n Torch Tip Electrode And Shield Cup Every Week S...

Страница 29: ...Ref 8805 326 A Turn off power and disconnect input power plug from receptacle before working on unit Check to see that all diagnostic LEDs have stopped flashing before removing wrapper from unit 1 Wr...

Страница 30: ...s have stopped flashing before removing wrapper from unit Remove wrapper from unit see Section 6 2 1 Filter Base 2 Filter 3 Filter Cup Unscrew filter cup from base Remove cup Unscrew filter element fr...

Страница 31: ...pressed again whichever comes first No arc was established Check consumables or torch Cup Repetitive flashing rate of two quick cycles then a one second pause for a 15 second period or until torch tri...

Страница 32: ...bris and no holes are obstructed New Worn 4 3 8 7 6 2 1 Turn Off power source 1 Drag Shield 2 Retaining Cup Remove retaining cup Check retaining cup for cracks and replace if necessary 3 Tip 4 Opening...

Страница 33: ...eck gas air system for leaks Check filter element see Section 6 3 Pressure status light On Check for sufficient gas air supply pressure see Section 4 5 Check for dirty air filter and replace if necess...

Страница 34: ...in 3 2 mm workpiece see Section 5 4 Clean or replace torch consumables as necessary see Section 6 6 Sparks come out top of cut or cut is not clean Torch travel speed too fast reduce travel speed see...

Страница 35: ...OM 237 974 Page 31 Notes...

Страница 36: ...OM 237 974 Page 32 SECTION 7 ELECTRICAL DIAGRAM Figure 7 1 Circuit Diagram...

Страница 37: ...OM 237 974 Page 33 235 080 A...

Страница 38: ...OPPER 2 To maintain the factory original performance of your equipment use only Manufacturer s Suggested Replacement Parts Model and serial number required when ordering parts from your local distribu...

Страница 39: ...T torch is specifically for use only with this plasma cutting unit Turn power Off and disconnect input power plug from receptacle Check to see that all diagnostic LED s have stopped flashing before re...

Страница 40: ...Notes...

Страница 41: ...Notes...

Страница 42: ...Notes...

Страница 43: ...bles No Labor 5 6 Months Parts Batteries Bernard Guns No Labor Tregaskiss Guns No Labor 6 90 Days Parts Accessory Kits Canvas Covers Induction Heating Coils and Blankets Cables and Non Electronic Cont...

Страница 44: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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