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OM-264234 Page 28

SECTION 7

−

MAINTENANCE & TROUBLESHOOTING

7-1. Routine Maintenance

Maintain more often
during severe conditions.

Disconnect power

before maintaining.

= Check

= Change

= Clean

= Replace

Every

Months

Replace Damaged

Or Unreadable Labels

Replace Damaged Gas Hose

Repair Or

Replace Cracked

Cables And Cords

Every

Months

Clean Drive Rolls

Blow Out Or

Vacuum Inside

7-2. Cleaning Debris From Shielding Gas Filter Fitting

Ref. TP2 / 805 128-A

Disconnect power before

maintaining.

Shielding Gas Filter Fitting

Remove fitting from gas valve on

back panel of feeder.
Blow compressed air through the

threaded male end of fitting to dis-

lodge debris from internal mesh

screen.

Replace fitting if blowing com-
pressed air through fitting does

not clear obstructions.

Reinstall fitting into gas valve.
Tighten fitting to 125 in. lbs (22.6 N

⋅

m).

Tools Needed:

3/4 in.

Rear View

FIL
T

Содержание FieldPro Smart Feeder CE

Страница 1: ...mart Feeder CE OM 264234G 2016 07 Processes Description MIG GMAW Welding Flux Cored FCAW Welding Wire Feeder File MIG GMAW For product information Owner s Manual translations and more visit www Miller...

Страница 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...Label Location 11 4 2 Unit Specifications 11 4 3 Gun Recommendation Table 11 4 4 Environmental Specifications 12 SECTION 5 INSTALLATION 13 5 1 Selecting a Location 13 5 2 Equipment Connection Diagram...

Страница 4: ......

Страница 5: ...SMART FEEDER CE 301177 Council Directives 2006 95 EC Low Voltage 2004 108 EC Electromagnetic Compatibility 2011 65 EU Restriction of the use of certain Hazardous Substances in electrical and electron...

Страница 6: ...exposure is below the Exposure Limit Values ELVs YES NO for health effects at the standardized configurations if NO specific required minimum distances apply Occupational exposure is below the Exposur...

Страница 7: ...uch as sitting kneeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in order presented 1 a...

Страница 8: ...perly prepared according to AWS F4 1 and AWS A6 0 see Safety Standards Do not weld where the atmosphere can contain flammable dust gas or liquid vapors such as gasoline Connect work cable to the work...

Страница 9: ...can injure Keep away from moving parts such as fans Keep all doors panels covers and guards closed and securely in place Have only qualified persons remove doors panels covers or guards for maintenanc...

Страница 10: ...PA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of...

Страница 11: ...ues lectriques dans un environnement humideou si l on porte des v tements mouill s sur des structures m talliquestelles que sols grilles ou chafaudages en position coinc e comme assise genoux ou couch...

Страница 12: ...es et des br lures Le contact accidentel de l lectrode avec des objets m talliques peut provoquer des tincelles une explosion un sur chauffement ou un incendie Avant de commencer le soudage v rifier e...

Страница 13: ...appareil Tenir l quipement c bles et cordons distance des v hicules mobiles lors de toute op ration en hauteur Suivre les consignes du Manuel des applications pour l quation de levage NIOSH r vis e P...

Страница 14: ...trical Code NFPA Standard 70 from National Fire Protec tion Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org and www sparky org Safe Handling of Compressed Gases in Cylinders CGA...

Страница 15: ...ock by insulating yourself from work and ground Safe58 2012 06 Keep your head out of the fumes Safe59 2012 05 Use forced ventilation or local exhaust to remove the fumes Safe60 2012 06 Use ventilating...

Страница 16: ...hirt collar Use welding helmet with correct shade of filter Wear complete body protection Safe66 2012 06 60 Always lift and support unit using both handles Keep angle of lifting device less than 60 de...

Страница 17: ...ed Range Wire Diameter Range Rated Welding Output Max Wire Spool Capacity Overall Dimensions Weight Open Circuit Arc Voltage 14 100 Volts DC PipeWorx 350 FieldPro Big Blue SF Models Only 50 500 ipm 1...

Страница 18: ...entName if applicable Hazardous Substance Pb Hg Cd Cr6 PBB PBDE Brass and Copper Parts X O O O O O Coupling Devices X O O O O O Switching Devices O O X O O O Cable and Cable Accessories X O O O O O Ba...

Страница 19: ...4 Special installation may be required where gasoline or volatile liquids are present see NEC Article 511 or CEC Section 20 1 Lifting Handles Use handles to lift and carry unit Movement Location And A...

Страница 20: ...exceed 100 psi 689 kPa 262 419 A 5 3 WCC Weld Cable Control Applications The FieldProt Smart Feeder must be used with a PipeWorx 350 FieldProt power source connected to three phase input power 5 4 As...

Страница 21: ...e power source will display Acc and the wire feeder will display preset voltage and wire feed speed 4 The preset welding voltage and wire feed speed can now be adjusted with the voltage control on the...

Страница 22: ...w 5 Inlet Wire Guide Loosen securing screw Install inlet guide so inlet guide screw is centered in groove in guide or so tip is as close to drive rolls as possible without touching Tighten screw Align...

Страница 23: ...5 Gun Locking Tab Loosen knob insert gun end into block Position power pin as close as possible to drive rolls without touching Align the gun power pin groove with the gun locking tab Tighten knob 6 G...

Страница 24: ...nector Push electrode cable female connector over male connector on feeder and turn 1 4 turn clockwise 4 Shielding Gas Fitting Connect fitting on end of shielding gas hose to fitting on feeder This fe...

Страница 25: ...as short as possible to ensure the best possible Pulsed MIG and RMD performance Weld Cable Size and Total Cable Copper Length in Weld Circuit Not Exceeding 100 ft 30 m or Less 150 ft 45 m 200 ft 60 m...

Страница 26: ...s jog switch until wire comes out gun To set the proper drive roll tension release the tension on the drive rolls Position gun at about a 45 de gree angle with nozzle about two inches from a wooden su...

Страница 27: ...ger Select On Off Button 7 Jog Button 8 Trigger Hold On Off Button 9 MIG Type Select Button And Indicator 10 Purge Button 11 Arc Length Volts Decrease And Increase Buttons 12 Memory Card Button 13 Mem...

Страница 28: ...after any change is made to any of the front panel controls This feature allows the unit to remember an operator s preferred settings These settings can be recalled at any time by selecting the approp...

Страница 29: ...ext illuminates to indicate the active wire type selected This selection is required for all MIG process types except FCAW 15 Gas Type Select Button And Indicator Press this button to select the desir...

Страница 30: ...00 Nominal 3 8 6 4 w 5 1 Nominal 3 0 to 3 0 w zero Nominal 100 CO2 045 1 2 75 225 w 50 Nominal 3 8 6 4 w 4 4 Nominal 3 0 to 3 0 w zero Nominal C20 and C25 50 50 045 1 2 75 250 w 150 Nominal 1 9 6 4 w...

Страница 31: ...1 2 75 500 w 150 Nominal 1 9 19 8 w 3 8 Nominal 3 0 to 3 0 w zero Nominal Tri A Stainless Steel Process Wire Size in mm Wire Feed Speed IPM mpm Arc Length Shielding Gas RMD Stainless Steel Welding In...

Страница 32: ...ommended wire feed speed and gas mixture 6 3 Restoring Factory Defaults 264 178 C 1 Smart Feeder Setup Panel 2 Load Button 3 Save Button To return feeder to factory default set tings press the load an...

Страница 33: ...o 16 seconds at 19 8 mpm 780 ipm 264 175 B PrE Std Std PSt To adjust preflow and postflow times proceed as follows 1 Press and hold the Purge button gas solenoid will open 2 Press the Voltage or Wire...

Страница 34: ...ve Rolls Blow Out Or Vacuum Inside 7 2 Cleaning Debris From Shielding Gas Filter Fitting Ref TP2 805 128 A Disconnect power before maintaining 1 Shielding Gas Filter Fitting Remove fitting from gas va...

Страница 35: ...ctory Authorized Service Agent Gun trigger is pressed gas does not flow wire is not energized wire feeds If a welding arc is not established in 3 seconds after the gun trigger is activated the unit wi...

Страница 36: ...eeder has overheated Unit has shut down to allow fans to lower temperature Operation will con tinue after unit is within normal temperature range H8 Output Over Voltage Indicates secondary power circu...

Страница 37: ...ead the file however the contents of the file were invalid Remove card or press any button to clear error H64 Card Locked Indicates a save was attempted to a locked card This refers to the physical sw...

Страница 38: ...malfunction If this code ap pears contact nearest Factory Authorized Service Agent H95 Motor Communication Indicates serial communication malfunction in PC2 If this code appears contact nearest Factor...

Страница 39: ...OM 264234 Page 33 Notes...

Страница 40: ...OM 264234 Page 34 SECTION 8 ELECTRICAL DIAGRAM Figure 8 1 Circuit Diagram For Wire Feeder...

Страница 41: ...OM 264234 Page 35 257 205 E...

Страница 42: ...9 PARTS LIST Hardware is common and not available unless listed 15 Figure 9 3 7 Figure 9 2 6 Figure 9 5 264190 F 25 Figure 9 6 3 8 4 9 5 10 1 11 2 12 13 18 19 24 14 20 21 16 17 22 23 5 Figure 9 1 Expl...

Страница 43: ...11 270177 Baffle Case Lower Smart Feeder 1 12 262630 Nut 250 20 Rubber 50dia 63l Insert In 50 Hole 4 13 259378 Gasket Housing Smart Feeder 1 14 276644 Panel Cover w Insulator 1 15 257742 Assy Center...

Страница 44: ...re is common and not available unless listed 39 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 Figur...

Страница 45: ...Fm Threaded 2 26 255271 Gasket Receptacle 3 27 250039 Insulator Bulkhead Rear 890 OD 3 28 185714 Washer Tooth 22mmid x 31 5mm OD 1 310 1mm T Intern 3 29 185717 Nut M20 1 5 1 00 hex 19h Brs Locking 3 3...

Страница 46: ...OM 264234 Page 40 257 742 B Hardware is common and not available unless listed 22 Figure 9 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 Figure 9 3 Exploded View Of Center Assembly...

Страница 47: ...Wire Drive Smart Feeder 1 13 261175 Cable Ribbon 24 Posn 7 000 In w Ferrite 1 272463 Foam Rubber 0 312 X 0 625 X 1 625 In W Adh 2 14 273852 Cable Ribbon 16 Posn 11 2500 In w Ferrite Locking 1 15 25716...

Страница 48: ...tter Hair 042 X 750 2 7 172075 Carrier Drive Roll W Cmpnts 24 Pitch 1 8 602009 Screw 250 20x1 25 Soc Hd Hex Gr8 Pln 1 9 222100 Knob Tension Adjust Assy W Cupped Washer 1 10 166072 Spacer Gear 1 11 222...

Страница 49: ...ont UI Smart Feeder 1 4 259492 Cable Trigger 24 In Smart Feeder Feeder Dual Schedule 1 5 257772 Bracket Front Panel 1 6 259383 Bracket Mtg Front Panel Smart Feeder 2 7 601847 Nut 010 32 38hex 24h Stl...

Страница 50: ...Flow 6 60 SCFH Of Co2 Argon Scale 1 3 271600 Guard Flow Meter 1 4 271601 Guard Support Flow Meter 1 5 112090 Ftg Pipe Brs Elbow 1 8 Npt x 3 16 Host 1 6 272683 Ftg Pipe Brs Elbow St 1 8 Npt 1 7 271604...

Страница 51: ...030 040 in 040 in 1 0 mm 053696 V Grooved 221030 045 in 045 in 1 2 mm 053697 V Grooved 221030 0 52 in 052 in 1 3 mm 053698 V Grooved 221030 1 16 in 062 in 1 6 mm 053699 V Grooved 221030 035 in 035 in...

Страница 52: ...Notes...

Страница 53: ...Notes...

Страница 54: ...Notes...

Страница 55: ...ns and Subarc SAW Torches Remote Controls and RFCS RJ45 Replacement Parts No labor Roughneck Guns Spoolmate Spoolguns Miller s True Blue Limited Warranty shall not apply to 1 Consumable components suc...

Страница 56: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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