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OM-231 313 Page 6

11. Routine Maintenance

Disconnect power

before maintaining.

= Check

= Change

= Clean

= Repair

= Replace

* To be done by Factory Authorized Service Agent

Every

Months

Coolant Strainer,

durning heavy service,

clean more frequently.

Blow out heat exchanger fins.

Check coolant level. Top off with

distilled or deionized water if necessary.

Every

Months

Hoses

Labels

Replace coolant.

m30 Torx

Tools Needed:

12. Coolant Maintenance

804 649-A / Ref. 801 194

Disconnect input power be-

fore maintaining.

Coolant Filter

Unscrew housing to clean filter.
Changing coolant: Drain coolant by

tipping unit to rear, or use suction

pump. Fill with clean water and run

for 10 minutes. Drain and refill with

coolant (see section 8).

If replacing hoses, use hoses
compatible with ethylene gly-

col, such as Buna-n, Neo-

prene, or Hypalon. Oxy-acety-

lene hoses are not compatible

with any product containing

ethylene glycol.

Install cover if removed.

Содержание Coolmate 3.5

Страница 1: ...y trained and qualified persons install operate or service this unit Call your distributor if you do not un derstand the directions For WELDING SAFETY and EMF information read owner s manual s L installation l exploitation et l entretien de cet appareil doivent être confiés uniquement à des personnes quali fiées et convenablement formées S adresser à un distri buteur si l on ne comprend pas les di...

Страница 2: ...5 300245 Council Directives S 2006 95 EC Low Voltage S 2004 108 EC Electromagnetic Compatibility S 2006 42 EEC Machinery Directive Standards S IEC 60974 1 Arc Welding Equipment Welding Power Sources edition 3 2005 07 S IEC 60974 2 Arc Welding Equipment Liquid Cooling Systems edition 1 2002 06 S IEC 60974 10 Arc Welding Equipment Electromagnetic Compatibility Requirements edition 1 1 2004 10 US Sig...

Страница 3: ...OM 231 313 Page 1 4 Warning Labels ...

Страница 4: ...Recycle or dispose of used coolant in an environmentally safe way 9 Do not remove or paint over cover the label S 178 910 043 810 HF 043 809 AL 100 h std 2 1 3 6 4 7 5 1 Warning Watch Out There are possible hazards as shown by the symbols 2 Disconnect input plug or power before working on machine 3 Wear safety glasses with side shields 4 Plugged filter or hoses cause overheating and damage 5 Read ...

Страница 5: ...al waste Reuse or recycle Waste Electrical and Electronic Equipment WEEE by disposing at a designated collec tion facility Contact your local recycling office or your local distributor for further information 8 Coolant Chart Low Conductivity Coolant No 043 810 Distilled Or Deionized Water OK Above 32 F 0 C GTAW Or Where HF Is Used Application HF High Frequency Current Coolant 043 810 a 50 50 solut...

Страница 6: ...gs have 5 8 18 left hand threads Connect hoses with proper fittings as shown Some power sources may require a TIG block 3 Coolant Tank Cap 4 115 Volt AC Grounded Receptacle An individual branch circuit capable of car rying 15 amperes and protected by fuses or circuit breakers is recommended Rec ommended fuse or circuit breaker size is 15 amperes Operation Fill tank with proper coolant Use table in...

Страница 7: ...In Hose Fittings have 5 8 18 left hand threads Connect hoses with proper fittings as shown 3 Coolant Tank Cap 4 115 Volt AC Grounded Receptacle An individual branch circuit capable of car rying 15 amperes and protected by fuses or circuit breakers is recommended Rec ommended fuse or circuit breaker size is 15 amperes Operation Fill tank with proper coolant Use table in Section8 to select proper co...

Страница 8: ...lHoses nl Labels ZReplace coolant m30 Torx Tools Needed 12 Coolant Maintenance 804 649 A Ref 801 194 Disconnect input power be fore maintaining 1 Coolant Filter Unscrew housing to clean filter Changingcoolant Drain coolant by tipping unit to rear or use suction pump Fill with clean water and run for 10 minutes Drain and refill with coolant see section 8 If replacing hoses use hoses compatible with...

Страница 9: ...set if necessary Motor overheated Unit starts running when motor has cooled Have Factory Authorized Service Agent check Power switch S1 and motor Mot Decreased or no coolant flow Add coolant Check for clogged hoses or coolant filter Clean filter or clean replace hoses if necessary Disconnect pump and check for sheared coupling Replace coupling if necessary 14 Circuit Diagram For Cooler 228 525 B ...

Страница 10: ...T 2 8 173 999 Pump Coolant 100 Gph W Clamps Cw Rotation 1 9 134 795 Coupler Drive Pump 1 10 196 990 Ftg Brs Barbed 1 11 173 263 Motor 1 4hp 115vac 50 60hz 1425 1725 Rpm Dual 1 12 226 966 Bracket Motor Mount 1 13 166 608 Cap Tank Screw on W Vent 1 14 226 932 Tank Coolant 1 15 228 529 Hose 375 ID X 650 OD X 19 500 3 16 155 436 Label Ground Protective Earth 1 17 163 562 Light Ind Wht Lens 125vac Snap...

Страница 11: ...650 OD X 10 500 1 37 228 530 Hose 375 ID X 650 OD X 8 375 1 38 231 368 Elbow Tubing Assy Return 1 39 231 367 Elbow Tubing Assy Pick up 1 40 231 284 Bushing Tank Coolant 2 41 180 663 Label Warning General Precautionary Static wire Fe 1 42 178 910 Label Caution Incorrect Coolant Wordless Intl 1 43 219 178 Label Caution Incorrect Coolant 1 When ordering a component originally displaying a precautiona...

Страница 12: ...d retain with your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Training Schools Videos Books Technical Manuals Servicing Information and Parts Circuit Diagrams Welding Process Handbooks Contact the Delivering...

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