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Effective January 1, 2000

(Equipment with a serial number preface of “LA” or newer)

This limited warranty supersedes all previous Miller warranties and is exclusive with no other

guarantees or warranties expressed or implied.

LIMITED WARRANTY – Subject to the terms and conditions
below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants
to its original retail purchaser that new Miller equipment sold
after the effective date of this limited warranty is free of defects
in material and workmanship at the time it is shipped by Miller.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE
WARRANTIES OF MERCHANTABILITY AND FITNESS.

Within the warranty periods listed below, Miller will repair or
replace any warranted parts or components that fail due to
such defects in material or workmanship. Miller must be
notified in writing within thirty (30) days of such defect or
failure, at which time Miller will provide instructions on the
warranty claim procedures to be followed.

Miller shall honor warranty claims on warranted equipment
listed below in the event of such a failure within the warranty
time periods. All warranty time periods start on the date that
the equipment was delivered to the original retail purchaser, or
one year after the equipment is sent to a North American
distributor or eighteen months after the equipment is sent to an
International distributor.

1.

5 Years Parts – 3 Years Labor

*

Original main power rectifiers

*

Inverters (input and output rectifiers only)

2.

3 Years — Parts and Labor

*

Transformer/Rectifier Power Sources

*

Plasma Arc Cutting Power Sources

*

Semi-Automatic and Automatic Wire Feeders

*

Inverter Power Supplies

*

Intellitig

*

Engine Driven Welding Generators
(NOTE: Engines are warranted separately by
the engine manufacturer.)

3.

1 Year — Parts and Labor

*

DS-2 Wire Feeder

*

Motor Driven Guns (w/exception of Spoolmate
185 & Spoolmate 250)

*

Process Controllers

*

Positioners and Controllers

*

Automatic Motion Devices

*

RFCS Foot Controls

*

Induction Heating Power Sources

*

Water Coolant Systems

*

HF Units

*

Grids

*

Maxstar 140

*

Spot Welders

*

Load Banks

*

Miller Cyclomatic Equipment

*

Running Gear/Trailers

*

Plasma Cutting Torches (except APT & SAF
Models)

*

Field Options
(NOTE: Field options are covered under True
Blue

 

for the remaining warranty period of the

product they are installed in, or for a minimum of
one year — whichever is greater.)

4.

6 Months — Batteries

5.

90 Days — Parts

*

MIG Guns/TIG Torches

*

Induction Heating Coils and Blankets

*

APT, ZIPCUT & PLAZCUT Model Plasma Cutting
Torches

*

Remote Controls

*

Accessory Kits

*

Replacement Parts (No labor)

*

Spoolmate 185 & Spoolmate 250

*

Canvas Covers

Miller’s True Blue

 Limited Warranty shall not apply to:

1.

Consumable components; such as contact tips,
cutting nozzles, contactors, brushes, slip rings,
relays or parts that fail due to normal wear.

2.

Items furnished by Miller, but manufactured by others,
such as engines or trade accessories. These items are
covered by the manufacturer’s warranty, if any.

3.

Equipment that has been modified by any party other
than Miller, or equipment that has been improperly
installed, improperly operated or misused based upon
industry standards, or equipment which has not had
reasonable and necessary maintenance, or equipment
which has been used for operation outside of the
specifications for the equipment.

MILLER PRODUCTS ARE INTENDED FOR PURCHASE
AND USE BY COMMERCIAL/INDUSTRIAL USERS AND
PERSONS TRAINED AND EXPERIENCED IN THE USE
AND MAINTENANCE OF WELDING EQUIPMENT.

In the event of a warranty claim covered by this warranty, the
exclusive remedies shall be, at Miller’s option: (1) repair; or (2)
replacement; or, where authorized in writing by Miller in
appropriate cases, (3) the reasonable cost of repair or
replacement at an authorized Miller service station; or (4)
payment of or credit for the purchase price (less reasonable
depreciation based upon actual use) upon return of the goods
at customer’s risk and expense. Miller’s option of repair or
replacement will be F.O.B., Factory at Appleton, Wisconsin, or
F.O.B. at a Miller authorized service facility as determined by
Miller. Therefore no compensation or reimbursement for
transportation costs of any kind will be allowed.

TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR
DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF
PROFIT), WHETHER BASED ON CONTRACT, TORT OR
ANY OTHER LEGAL THEORY.

ANY EXPRESS WARRANTY NOT PROVIDED HEREIN
AND ANY IMPLIED WARRANTY, GUARANTY OR
REPRESENTATION AS TO PERFORMANCE, AND ANY
REMEDY FOR BREACH OF CONTRACT TORT OR ANY
OTHER LEGAL THEORY WHICH, BUT FOR THIS
PROVISION, MIGHT ARISE BY IMPLICATION,
OPERATION OF LAW, CUSTOM OF TRADE OR COURSE
OF DEALING, INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE, WITH RESPECT TO ANY AND ALL
EQUIPMENT FURNISHED BY MILLER IS EXCLUDED AND
DISCLAIMED BY MILLER.

Some states in the U.S.A. do not allow limitations of how long
an implied warranty lasts, or the exclusion of incidental,
indirect, special or consequential damages, so the above
limitation or exclusion may not apply to you. This warranty
provides specific legal rights, and other rights may be
available, but may vary from state to state.

In Canada, legislation in some provinces provides for certain
additional warranties or remedies other than as stated herein,
and to the extent that they may not be waived, the limitations
and exclusions set out above may not apply. This Limited
Warranty provides specific legal rights, and other rights may
be available, but may vary from province to province.

 

Содержание C-30

Страница 1: ...Ampere MIG Welding Guns Roughneck C Series Processes Description MIG GMAW Welding OM 199 706A August 2001 Visit our website at www MillerWelds com Flux Cored FCAW Arc Welding Semi Automatic Air Cooled MIG GMAW Welding Gun ...

Страница 2: ...value established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you can count on years of reliable service with proper maintenance And if for some reason the unit...

Страница 3: ... 4 3 1 Routine Maintenance 4 3 2 Replacing The Contact Tip 5 3 3 Installing Or Replacing The Liner 5 3 4 Replacing Feeder Connector 6 3 5 Installing Optional Gun Hook 199 662 7 3 6 Installing Replacement Trigger 199 628 And Optional Locking Trigger 199 661 7 3 7 Troubleshooting 7 SECTION 4 PARTS LIST 8 OM 199 706 WARNING This product when used for welding or cutting produces fumes or gases which c...

Страница 4: ......

Страница 5: ... protection 3 Cover exposed skin with spatter resistant clothing ELECTRIC SHOCK can kill 1 Always wear dry insulating gloves 2 Insulate yourself from work and ground 3 Do not touch live electrode or electrical parts 4 Repair or replace worn damaged or cracked gun or cable insulation 5 Turn off welding power source before changing contact tip or gun parts 6 Keep all covers and handle securely in pl...

Страница 6: ...ow us to interpret the evidence in a single coherent framework Even more frustrating it does not yet allow us to draw definite conclusions about questions of possible risk or to offer clear science based advice on strategies to minimize or avoid potential risks To reduce magnetic fields in the workplace use the following procedures 1 Keep cables close together by twisting or taping them 2 Arrange ...

Страница 7: ... With 15 Ft Heaviest Power Cable 13 lb 5 9 kg Maximum Recommended Wire Size 1 8 in Ref ST 800 797 C C 60 Gun Feeds 023 To 1 8 in 0 6 To 3 2 mm Wire Duty Cycle Rating 100 600 A With CO2 Shielding Gas Weight With 15 Ft Heaviest Power Cable 14 5 lb 6 6 kg Maximum Recommended Wire Size 1 8 in 2 2 Duty Cycle And Overheating Duty Cycle is percentage of 10 min utes that unit can weld at rated load withou...

Страница 8: ...eceptacle and tight en threaded collar 6 Trigger Switch Press switch to feed energized wire and start gas flow 6 2 5 4 1 3 SECTION 3 MAINTENANCE TROUBLESHOOTING 3 1 Routine Maintenance Y Disconnect power before maintaining Maintain more often during severe conditions Each Spool Of Wire Blow Out Gun Casing Clean Nozzle And Check Contact Tip 3 Months Replace Damaged Or Unreadable Labels Clean And Ti...

Страница 9: ... Feeder Connector 3 Nozzle 4 Contact Tip 5 Diffuser 6 Fiber Washer 7 Insulator Lay gun cable out straight Remove washer nozzle tip diffuser and in sulator Remove existing liner from adapter by unscrewing threaded end of liner and removing liner from gun cable Insert new liner into feeder connec tor and feed liner into connector Rotate threaded end of liner into adapter to secure liner in place At ...

Страница 10: ... on handle in sert and feeder connector remove feeder connector from insert Install new feeder connector Gun cable must be straight when new liner is inserted or new liner will be cut to incorrect length causing wire feed problems Insert new liner into new feeder connector and feed liner into feeder connector Rotate threaded end of liner into feeder connector to se cure liner in place Slide handle...

Страница 11: ...nd left half of handle as shown 3 Trigger 4 Locking Trigger Align tabs on applicable trigger see illustration with indentations in handle portion still on gun and install trigger in place Reinstall handle portion removed earlier and secure in place with retaining screws Ref 802 660 A 2 4 Tools Needed 1 Or 3 Tabs locations are the same on locking trigger Tabs 3 7 Troubleshooting Trouble Remedy Wire...

Страница 12: ...OM 199 706 Page 8 SECTION 4 PARTS LIST 1 802 630 B 12 17 9 14 2 3 4 5 7 8 15 16 9 10 11 13 6 Figure 4 1 C 30 C 40 C 50 And C 60 Guns ...

Страница 13: ... 052 in 1 3 mm or 3 64 in 1 2 mm aluminum wire 1 2 206 181 1 16 in 1 6 mm 1 2 206 182 068 in 1 7 mm or 1 16 in 1 6 mm aluminum wire 1 2 206 183 5 64 in 2 0 mm 1 Heavy Duty FasTiptContact Tips 2 206 186 035 in 0 9 mm 1 2 206 187 040 in 1 0 mm 1 2 206 188 045 in 1 2 mm 1 2 206 189 052 in 1 3 mm or 3 64 in 1 2 mm aluminum wire 1 2 206 190 1 16 in 1 6 mm standard on 500 600 amp models 1 2 206 191 068 ...

Страница 14: ...TOR Teflon 1 6 202 292 COVER Nut Liners 7 202 889 LINER monocoil 023 030 wire x 16 5 ft round wound 1 7 202 890 LINER monocoil 035 045 wire x 16 5 ft round wound standard on 300 400 amp models 1 7 202 891 LINER monocoil 052 1 16 wire x 16 5 ft round wound standard on 500 600 amp models 1 7 202 892 LINER monocoil 1 16 078 wire x 16 5 ft flat wound 1 7 202 893 LINER monocoil 5 64 3 32 wire x 16 5 ft...

Страница 15: ...60 LABEL back end C 6015 1 11 199 637 SCREW machine binding head 1 12 199 640 ADAPTER Miller power pin includes 1 13 079 974 O RING Miller power pin 2 14 079 878 HOUSING plug and pins includes 1 079 531 CONN circ cpc clamp str rlf size 11 453 OD 1 15 199 661 SWITCH locking trigger 1 16 199 628 SWITCH trigger standard on all guns 1 17 199 629 SWITCH contact pin 2 199 662 HOOK gun 1 199 663 KIT adap...

Страница 16: ...195 206 195 206 195 206 195 Liner 202 890 202 890 202 891 202 891 Gooseneck 199 625 199 625 199 626 199 627 The use of optional Extra Heavy Duty FasTip contact tips requires the use of Diffusers 198 857 and 199 623 To maintain the factory original performance of your equipment use only Manufacturer s Suggested Replacement Parts Model is required when ordering parts from your local distributor ...

Страница 17: ...OM 199 706 Page 13 Notes ...

Страница 18: ...OM 199 706 Page 14 Notes ...

Страница 19: ...tting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate 185 Spoolmate 250 Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as contact tips cutting nozzles contactors brushes slip rings relays or parts that fail due to normal wear 2 Items furnished by Miller but manufactured by others such as engines or trade accessories The...

Страница 20: ... complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Training Schools Videos Books Technical Manuals Servicing Informati...

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