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Miller AG-BAG MX1012, Руководство оператора

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Miller AG-BAG MX1012 Скачать руководство пользователя страница 110

104

639 

 
 
 

 
 

651 

 
 
 
 
 
 

651 

 
 
 
 
 
 

652 

 
 
 
 
 
 

652 

 
 
 
 
 
 

653 

 
 
 
 
 
 

653 

 
 
 
 
 
 

654

Lamp 
Color

Reason For Fault

Effect (Only When Fault 
Code Is Active)

Course Of Action

SAE J1939 data link 
cannot transmit - com-
munication between the 
ECM and another device 
on the J1939 data link has 
been lost. 
 
Injector solenoid driver 
cylinder 1 circuit - current 
below normal or open 
circuit. 
 
 
 
Injector solenoid driver 
cylinder 1 - mechanical 
system not responding 
properly or out of adjust-
ment. 
 
 
Injector solenoid driver 
cylinder 2 circuit - current 
below normal or open 
circuit. 
 
 
 
Injector solenoid driver 
cylinder 2 - mechanical 
system not responding 
properly or out of adjust-
ment. 
 
 
Injector solenoid driver 
cylinder 3 circuit - current 
below normal or open 
circuit. 
 
 
 
Injector solenoid driver 
cylinder 3 - mechanical 
system not responding 
properly or out of adjust-
ment. 
 
 
Injector solenoid driver 
cylinder 4 circuit - current 
below normal or open 
circuit.

Check J1939 data link connec-
tions.  Call Cummins service. 
 
 
 
 
 
Call Cummins service. 
 
 
 
 
 
 
Call Cummins service. 
 
 
 
 
 
 
Call Cummins service. 
 
 
 
 
 
 
Call Cummins service. 
 
 
 
 
 
 
Call Cummins service. 
 
 
 
 
 
 
Call Cummins service. 
 
 
 
 
 
 
Call Cummins service.

None on performance.  
J1939 devices possibly do 
not operate. 
 
 
 
 
Engine can misfire or pos-
sibly run rough. 
 
 
 
 
 
Engine will shut down. 
 
 
 
 
 
 
Engine can misfire or pos-
sibly run rough. 
 
 
 
 
 
Engine will shut down. 
 
 
 
 
 
 
Engine can misfire or pos-
sibly run rough. 
 
 
 
 
 
Engine will shut down. 
 
 
 
 
 
 
Engine can misfire or pos-
sibly run rough.

Cummins F

ault 

Code #

Engine Displa

y 

SPN #

Engine Displa

y 

FMI #

2 

 
 
 

 
 

5 

 
 
 
 
 
 

7 

 
 
 
 
 
 

5 

 
 
 
 
 
 

7 

 
 
 
 
 
 

5 

 
 
 
 
 
 

7 

 
 
 
 
 
 

5

426 

 
 
 

 
 

322 

 
 
 
 
 
 

1139 

 
 
 
 
 
 

331 

 
 
 
 
 
 

1141 

 
 
 
 
 
 

324 

 
 
 
 
 
 

1142 

 
 
 
 
 
 

332

None 

 
 
 

 
 

Amber 

 
 
 
 
 
 

Amber 

 
 
 
 
 
 

Amber 

 
 
 
 
 
 

Amber 

 
 
 
 
 
 

Amber 

 
 
 
 
 
 

Amber 

 
 
 
 
 
 

Amber

Содержание AG-BAG MX1012

Страница 1: ...P O BOX 127 ST NAZIANZ WI 54232 920 773 2121 FAX 920 773 1200 OPERATOR S MANUAL DO NOT OPERATE THIS EQUIPMENT UNTIL THIS MANUAL HAS BEEN READ AND UNDERSTOOD Part Number 42 0701919B March 2015 MODEL MX...

Страница 2: ...o operation Failure to follow the recommended procedures may result in personal injury or equipment damage and could void the warranty MACHINE SERIAL NUMBER The machine serial number is located on the...

Страница 3: ...hor In Switch Cab End 12 23 28 Anchor Out Switch Cab End 16 24 28 Anchor In Switch Engine End 11 27 29 Anchor Out Switch Engine End 15 28 29 Anchor Settings and Float 30 Feed Table Lift Lower 31 Power...

Страница 4: ...22 53 Battery Disconnect Switch 54 Remote Battery Terminals 54 Tunnel Side Emergency Stop Button 55 Rear Emergency Stop Button 55 OPERATION 56 Home Screen 56 Joystick Operation 56 Upper Beater Operati...

Страница 5: ...porting With A Tow Vehicle 86 BAGGING INSTRUCTIONS 89 Bag Information 89 STORAGE 92 TROUBLE SHOOTING 93 Hydraulic System 93 Engine 93 Engine Trouble Shooting 94 Engine Fault Codes 94 Engine Fault Code...

Страница 6: ...l Cooler and Charge Air Cooler Heat Exchangers 129 Engine Coolant 130 Organic Acid Technology OAT Coolant 131 Changing Coolant Types 131 Definitions Of Coolant Types 131 Engine Air Cleaner Filters 132...

Страница 7: ...rial Number ____________________ Engine Model Number __ Cummins QSC 8 3 __ Engine Serial Number ____________________ Filters Description Part Number Qty Primary Air Filter Element 21 40570 1 Secondary...

Страница 8: ...ry and Pre Delivery Check Lists customer and dealer copies follow this page Customer copies can remain with this manual Dealer copies can be removed along perforation and remain with dealer Bagger Che...

Страница 9: ...perate the unit Review the warranty Explain and review the safety section of this manual with the customer Explain that regular lubrication and proper adjustments are required for continued proper op...

Страница 10: ...d Verify that all accessories function correctly Check tire inflation Check and tighten wheel nuts to correct torque Make sure all bolts and other fasteners are tightened or properly adjusted Make sur...

Страница 11: ...rate the unit Review the warranty Explain and review the safety section of this manual with the customer Explain that regular lubrication and proper adjustments are required for continued proper op er...

Страница 12: ...Verify that all accessories function correctly Check tire inflation Check and tighten wheel nuts to correct torque Make sure all bolts and other fasteners are tightened or properly adjusted Make sure...

Страница 13: ...y result in minor or moderate injury It may also alert against unsafe practices BEFORE you attempt to operate this machine read and study the following safety informa tion In addition MAKE SURE that e...

Страница 14: ...is operating Keep hands feet and clothing away from feed table when operating Do not allow people other than a qualified operator near the unit Keep riders off the bagger Do not allow passengers Do n...

Страница 15: ...steep hillsides Only operate bagger on level ground Reduce speed on rough ground Be extra careful when going through fence gates or nearing confined quarters Allow for unit length when making turns Do...

Страница 16: ...hine Be sure to use the proper tools Be sure to torque all hardware according to the torque chart contained in this manual Use a piece of cardboard or paper to check for hydraulic oil leaks Do not use...

Страница 17: ...with your hand High pressure oil or fuel can cause personal injury To prevent suffocation and frostbite wear protective clothing and ONLY disconnect liquid refrigerant freon lines in a well ventilate...

Страница 18: ...Inspect all components for damage after any electrical problem There are additional hazards associated with the service and maintenance of electrical components All electrical components generate heat...

Страница 19: ...that the rim could fail resulting in personal injury or severe damage to the bagger Replace any leaking or damaged wheels with New wheels Do not rework weld heat or braze rims If you have a wheel on y...

Страница 20: ...Ref 6 Moving Conveyor Danger 42 0900821 Ref 6 Moving Conveyor Danger 42 0900820 Ref 7 Revolving Rotor Danger 42 0900820 Ref 7 Revolving Rotor Danger Outside Feed Table Wing Outside Feed Table Wing In...

Страница 21: ...Warning Rotating Parts Inside 21 09025 Ref 4 Danger Pinch Point 42 0900820 Ref 7 Revolving Rotor Danger Lower Beater Guard Hopper Side Plate Engine Side Hopper Side Plate Opera tor Platform Side Clea...

Страница 22: ...igh Pressure Warning 21 09026 Ref 5 Danger No Riders Engine Platform Tunnel Side Engine Cover Tunnel Side 16 20179 Ref 8 Warning Shield Is Off Or Open On Engine Feed Table Side Safety Sign and Decal L...

Страница 23: ...g Pinch Point 40 00472 Ref 2 Warning Pinch Point 42 0900822 Ref 9 Warning Moving Cable En tanglement Safety Sign and Decal Locations continued 16 20178 Ref 10 Warning Before Operating 21 21131 Ref 12...

Страница 24: ...ty Signs 40 00472 Ref 2 Warning Pinch Point 16 20181 Ref 3 Warning Rotating Parts Inside DANGER MOVING CONVEYOR KEEP AWAY DURING OPERATION DISCONNECT POWER BEFORE SERVICING FAILURE TO HEED WILL RESULT...

Страница 25: ...es and electronic components before welding on vehicle Attach ground cable of welder no more than 2 feet 0 5 M from part being welded Do not weld on engine or engine mounted components 21 25450 Ref 11...

Страница 26: ...ctive Decal Operator Platform Tunnel Side Yellow Reflective Decal Wheel Pivot Operator Platform End Feed Table Side Yellow Reflective Decal Wheel Pivot Engine End Feed Table Side Yellow Reflective Dec...

Страница 27: ...CAPACITY Approximate to full mark 35 Gal 132 5 L Hydraulic Oil Type ISO 68 Gearbox DURST Gearbox Capacity Approximate 3 5 Qts 3 3 L Oil Type Synthetic Mobil SHC 630 Gear Lube FEED TABLE PLANETARY 50L...

Страница 28: ...h Button 6 Rotor Stop Button 7 Rotor Reverse Latch Button 8 Wheel Alignment Button C Ignition Switch Right Side Dash 9 Feed Table Canopy Light Switch On Off 10 Bag Boom Bag End Light Switch On Off 11...

Страница 29: ...iew of the remote controls for all control locations 17 Rotor On Button Momentary 18 Rotor Reverse Button Momentary 19 Cab End Lift Jack Retract Button 20 Cab End Lift Jack Extend Button 21 Tunnel Cle...

Страница 30: ...ooling package Tunnel Side Of Frame The tunnel side emergency stop button is lo cated on the panel at the tunnel side of the fuel tank next to the bag boom pivot tube Battery Disconnect Switch The bat...

Страница 31: ...the Auxiliary Hydraulic Circuit screen moves down through 4 icons and repeats as the OK button is cycled Up Down arrows on right side of display run the the Hi Lighted function similar to the feed tab...

Страница 32: ...rs thumb NOTE The axis movements are proportional the farther the operator moves the grip from cen ter the machine or feature moves proportionally faster The trigger and rocker switch are strictly on...

Страница 33: ...s on the left side of the front dash panel Push the switch to turn the red signal light on Push the switch again to turn the red signal light off Use this switch in conjunction with the yellow and gre...

Страница 34: ...to the bag boom Anchor Out Switch Cab End 16 24 The cab end anchor out switch is momentary switch which powers the anchor out It is located in the switch bank on the right side of the front dash When...

Страница 35: ...ag boom Anchor Out Switch Engine End 15 28 The engine end anchor out switch is momentary switch which powers the anchor out It is located in the switch bank on the right side of the front dash When th...

Страница 36: ...e dash also allow the operator to engage the anchor Float mode This feature tries to play out the anchors to a desired length without over spooling the cable turning the drum into a rat s nest of jumb...

Страница 37: ...oward the bagger for proper operation continue to hold the down arrow until this is accomplished Push and hold the up arrow on the display to lift the feed table up Once the feed table is com pletely...

Страница 38: ...f to gain access to the port This port should not be used for loads over 10 amps Power Port Power Port w Cap Brake Pedal The brake pedal is located on the operators platform floor in front of the oper...

Страница 39: ...ft hand button of the joystick engaged pressed Engine end wheels are steered by moving the joystick side to side with the right hand button of the joystick engaged pressed NOTE Trailer Mode is recomme...

Страница 40: ...process Within each direction are two modes All four modes are distinctively different F4 toggles the software between the two modes in the current chosen direction Switching Driving Bagging Modes Th...

Страница 41: ...alog box to appear 2 Press and hold the alignment button 8 until wheels are in the new direction 3 Press F4 to switch from bagging to crab Machine will default to bagging mode when switching to bag di...

Страница 42: ...eed table can be adjusted by moving the joystick along the X axis once the feed table is in motion Move the joystick to the left to have the feed ta ble belt start to move away from the rotor When mov...

Страница 43: ...er The left side button in the bagging mode will rotate the upper beater in a counter clockwise rotation Pressing either button will stop the upper beater This beater rotation feature is used as an ai...

Страница 44: ...ition Switch The ignition switch is located on the left side of the front dash Turn the key from the OFF posi tion past the ON position to the START posi tion to crank the engine If the engine senses...

Страница 45: ...ure Push the yellow control knob in to release the parking brake The parking brake requires air pressure to release Always apply the parking brake before leaving the operators platform or leaving the...

Страница 46: ...o modify the silage density profile inside the finished bag Push the control up to decrease pressure or pull the control down to increase pressure The brake pressure for the cab end and the engine end...

Страница 47: ...l shut down in a certain order as well as idle the engine down Engine RPM Increase Decrease Buttons Operators Platform 13 14 The engine rpm can be increased manually with the engine rpm increase butto...

Страница 48: ...ition Rotor Control Buttons Momentary ON REVERSE Next To Bag Boom With both of the remote rotor control buttons 17 or 18 an audible alarm sounds immedi ately upon pressing the button but you have to h...

Страница 49: ...These manuals should be kept with the vehicle at all times Operators Platform Work Light The operators platform work light is located up in the corner of the roof and the windshield frame The switch i...

Страница 50: ...hree lights shine into the feed table Press the switch again to turn all three feed table canopy lights off Bag Boom Bag End Lights Switch 10 Push the switch once to turn the bag boom and two bag ligh...

Страница 51: ...45 Bag Boom Bag End Lights Bag Boom Light Light End Light Engine End Feed Table Side Light Light End Light Operator Platform End Feed Table Side...

Страница 52: ...operators platform connector is located on the front dash directly in front of the operators seat Engine Data Link Connector At Operators Platform Engine Data Link System Monitor Programming Port The...

Страница 53: ...or aft to a comfortable position Be sure to allow the seat to lock in position Seat Back Angle Adjustment Use this control to change the angle of the seat backrest Left Side Armrest The left side armr...

Страница 54: ...d in the switch bank on the tunnel side of the machine next to the bag boom To lower extend the winch cable down press and hold the bag boom winch cable down switch 30 to lower the winch cable When th...

Страница 55: ...on to activate the controller IMPORTANT The bag boom is designed to be used for positioning the tunnel extension and to install bags onto the tunnel The bag boom winch can also be used to remove or i...

Страница 56: ...onto the tunnel The bag boom winch can also be used to remove or install the tunnel assemblies without the extension To raise retract the winch cable up press and hold the 1 button on the wireless co...

Страница 57: ...IMPORTANT Never lift the engine end of the machine any higher than needed to rotate the wheels into position Engine End Lift Jack Switch Extend Engine End Lift Jack Switch Re tract 31 The engine end...

Страница 58: ...ver lift the cab end of the ma chine any higher than needed to rotate the wheels into position or to hook the bagger to a tow vehicle Cab End Lift Jack Switch Extend Cab End Lift Jack Switch Retract 1...

Страница 59: ...away from the bag Tunnel Clean Out Floor Retract Switch Tunnel Clean Out Floor Extend Switch bagging position 22 The tunnel clean out floor extend switch is a mo mentary switch which must be held in p...

Страница 60: ...wer drain on the batteries then turn the switch to the OFF posi tion when the bagger is not being used this will disconnect the batteries from the bagger electri cal system Remote Battery Terminals Th...

Страница 61: ...from the operators platform Rear Emergency Stop Button Rear Emer gency Stop Button Tunnel Side Emergency Stop But ton The tunnel side emergency stop button is lo cated on the panel at the tunnel side...

Страница 62: ...w direction without steering with the brakes The Home screen Button F4 toggles between two modes The two modes it toggles between depend on the direction selected with F3 In the Travel direction F4 ha...

Страница 63: ...of beater direction is desired a double tap in the opposite direction will swap the direction of an already active beater The Auto Beater Reverse feature periodically changes the direction of the uppe...

Страница 64: ...n to see if the machine is in Bag Bagging mode If not use the F3 F4 and align keys to enter the Bag Bagging mode Then to start the feed table move the grip of the joystick along the X axis left to rig...

Страница 65: ...ure higher than system pressure From the home screen press the wrench F2 key then press Operator Adjustments key F2 again then use the UP DN arrows to the right of the screen to scroll to Feed Table T...

Страница 66: ...l Fill Cap Fuel Tank Drain Water From Fuel Filter Water Separator Drain Water From Water Separator Daily Locate the primary fuel filter water separator in side the engine compartment on the tunnel sid...

Страница 67: ...the tunnel There is one pin on each side of the tunnel engine side operators platform side Be sure the retain er lock pins are in place to hold the retainer pins in the locked position before operati...

Страница 68: ...our Engine Operation and Maintenance Manual If the engine will not start see Trouble Shooting Engine 2 If you run out of fuel it will be necessary to bleed the fuel lines and charge the lines with fue...

Страница 69: ...rns off turn the igni tion key to the start position and crank the engine until it starts If the engine does not start repeat the pre heat process Do not crank the starter for more than 15 seconds All...

Страница 70: ...into the forward holes 3 Secure the pins in place with the clips IMPORTANT Always lower the canopy down and pin in the transport position before transporting the bagger Be sure to lower the operator...

Страница 71: ...ing operation is started Hitch Brace In Stored Position The pintle hitch brace should be removed from the bagger frame and stored along with the hitch in the upright position Be sure to relocate the p...

Страница 72: ...ay 1 Press and hold the Align button on the left side switch bank the wheels will au tomaticaly move to the selected position Watch the wheels move on the display 2 Steer the wheels to 90 degrees 2 de...

Страница 73: ...the top edge and two on each side 3 Secure in place with the bolts and nuts supplied with the bagger Insert all bolts from the tunnel extension side Tighten all six bolts securely 4 Unhook the bag bo...

Страница 74: ...reaches the ground 3 Lift the side panels up until the spring loaded locks enter into the lock plate hole The locks can be pulled up and rotated to remain in the unlocked up position which is helpful...

Страница 75: ...efer to bagging surface in the Bagging Instructions section of this manual Bag Identification Arrow Bag Size Remove Anchors From Storage Hooks Before placing the bag onto the tunnel the two anchors ha...

Страница 76: ...el Cut the plastic bands from the box and remove the outer lid DO NOT remove the ties around the bag until the bag is on the tunnel Remove the inner shell and the box will flatten Bag Cradle Placement...

Страница 77: ...ntil the cradle is above the tunnel Swing the boom and cradle toward the tunnel Carefully work the bag around the tunnel making sure the bag maintains its flat look and is flat between the tunnel and...

Страница 78: ...our loops evenly spaced on the tunnel Be sure the ropes are straight and over the top of the bag These four ropes hold the long tunnel bungee cord from fol lowing along with the bag as it is fed off t...

Страница 79: ...ool Zip Tool Part Number 42 1500273 are available from your Miller Ag Bag dealer 42 1500272 250 Ft Roll 3 Slide the excess bag back onto the tunnel and bag pan Position the knot approxi mately knee hi...

Страница 80: ...d explanation 3 Start the rotor Use the rotor on button in the switch bank on the left side of the front dash or use the auto sequence start switch on the right side of the front dash If using the rot...

Страница 81: ...table control joystick to the stop position If not cleared The feed table will stop after 4 seconds The engine will start to decelerate after 8 seconds from the time the operator leaves the seat The r...

Страница 82: ...wheels or increase decrease the amount of cable fed out as needed to cre ate a smooth bag More cable fed out will increase the drag pressure on the anchors Anchor Settings and Float A settable minimum...

Страница 83: ...d engine end anchor in switches to fully retract the anchors 4 Press and hold the clean out floor retract switch to retract the floor away from the bag Press and hold the clean out floor ex tend switc...

Страница 84: ...the cutter Slide the lid of the vent open enough to allow the gases to escape Within 1 2 days close the lid and leave the vent in the bag until that end of the bag is fed out NOTE If excessive gassing...

Страница 85: ...from under the side panels 4 Once the side panels are both down and latched raise the feed table up to the transport position and lock in place with the transport lock Be sure the transport lock is f...

Страница 86: ...six bolts and nuts holding the tunnel extension to the tunnel Save the hardware 3 Using the bag boom lift the tunnel exten sion up and place on top of the tunnel 4 Line up the tunnel extension with th...

Страница 87: ...de will display 1 Press and hold the Align button on the left side switch bank the wheels will au tomaticaly move to the selected position Watch the wheels move on the display 2 Steer the wheels strai...

Страница 88: ...emove the retaining pin and clip Allow the lock to swing down into the notch on the wheel column 4 Reinstall the retaining pin and clip in the lower hole to secure the lock in the trans port position...

Страница 89: ...of the spool Be sure to relock the spool before using the power on the winch 4 Remove the brace from the upper hole at the pintle end of the hitch and reassemble into the lower hole Reuse the existing...

Страница 90: ...sitioned behind the seat when in the transport position 3 Secure the pins in place with the clips IMPORTANT Always lower the canopy down and pin in the transport position before transporting the bagge...

Страница 91: ...n the frame or tie down points never to vulnerable areas such as cylinder rods or sheet metal areas 5 Close the exhaust by taping the exhaust pipe shut with duct tape to keep the turbo charger from sp...

Страница 92: ...ure the tow vehicle is rated to tow the bagger 2 The wheel lock must be engaged on the engine end wheels 9 The outer sliding doors of the radiator should be closed and secured in place with the rubber...

Страница 93: ...cooling package and locked in place 5 Be sure the platform next to the engine on the feed table side is pivoted up the railing is slid in toward the engine and pinned in the transport in position 6 T...

Страница 94: ...the bagger Connect the constant air supply line to the Emergency connection on the bagger Be sure both air valves are set for towing 11 Connect the 7 pin electrical cord between the tow vehicle and th...

Страница 95: ...Keep the bag stretch indicators within the bag manufac turer s specifications Grains Grains tend not to fill the bag to the top of the tunnel regardless of anchor pressure Regulate anchor pressure by...

Страница 96: ...ay from the bagger While bagging when the single nut touches the ground increase the anchor pressure and or brake pressure If the nut comes off the ground more than 3 inches reduce the anchor pressure...

Страница 97: ...y important to vent the bag after sealing Refer to Venting The Bag section of this manual Order Master seal and reusable vents from your local Miller Ag Bag dealer Refer to the list that fol lows for...

Страница 98: ...and rotor area Crop juices are very corrosive if left to stand in the hopper tunnel and feed table area Grease all fittings to purge any forage residue juice from the bearings Refer to the Engine Oper...

Страница 99: ...oard Never use your hand or any other body part to search for leaks Protect hands and body from high pressure fluids Hydraulic System Cleanliness IMPORTANT The greatest contributor to hydraulic compon...

Страница 100: ...omputer takes a snapshot of engine operating parameters and logs the fault code into memory The System Monitor will display active fault codes as they occur The display can also be used to view inacti...

Страница 101: ...itor screen represented below as an example of how the engine codes will be displayed The SPN FMI code displayed below is represented in the Engine Fault Code Tables that follow Display Showing Engine...

Страница 102: ...eck for fuel inlet restriction Check for air in fuel supply line Check for plugged fuel filter Check fuel return line restriction Call Cummins service Call Cummins service Call Cummins service Call Cu...

Страница 103: ...ted to high source Intake manifold pressure sensor circuit voltage below normal or shorted to low source Intake manifold 1 pressure circuit data valid but above normal operational range moderately sev...

Страница 104: ...service Call Cummins service Make sure airflow through charge air cooler is not obstruct ed Call Cummins service Call Cummins service Check for multiple fault codes Call Cummins service Check for mul...

Страница 105: ...oolant tem perature 1 sensor circuit voltage above normal or shorted to high source Make sure airflow through charge air cooler is not obstruct ed Call Cummins service Make sure airflow through charge...

Страница 106: ...al or shorted to low source low signal voltage detected at the rail fuel pressure sen sor circuit Check for multiple fault codes Call Cummins service Check coolant level Make sure airflow through the...

Страница 107: ...ernator or regulator overcharging system Call Cummins service Check for undercharged bat teries due to faulty alternator or regulator Check for high current devices on vehicle such as radio amplifiers...

Страница 108: ...mins service Check for air leaks between air cleaner and turbocharger Call Cummins service Check for fuel inlet restriction Check for air in fuel supply line Check for plugged fuel filter Call cummins...

Страница 109: ...t connections or high resistance in ECM battery supply circuits Cycle through normal engine start and shut down to clear fault If fault does not clear call Cummins service Call Cummins service Call Cu...

Страница 110: ...low normal or open circuit Injector solenoid driver cylinder 3 mechanical system not responding properly or out of adjust ment Injector solenoid driver cylinder 4 circuit current below normal or open...

Страница 111: ...intermittent or incorrect Backup engine speed position sensor number 2 data erratic intermittent or incorrect Engine speed sensor position camshaft and crankshaft misalignment mechanical system not r...

Страница 112: ...t voltage above normal or shorted to high source Sensor supply voltage number 2 circuit voltage below normal or shorted to low source Turbocharger number 1 compressor inlet tempera ture sensor circuit...

Страница 113: ...der 1 condition exists Engine misfire cylinder 2 condition exists Engine misfire cylinder 3 condition exists Call Cummins service Check for tampered wastegate Call Cummins service Call Cummins service...

Страница 114: ...been detected Fuel pump pressurizing assembly 2 circuit volt age above normal or shorted to high source Call Cummins service Call Cummins service Call Cummins service Call Cummins service Call Cummins...

Страница 115: ...rted to high source Sensor supply 3 circuit voltage below normal or shorted to low source Change oil and oil filter Check charge air cooler sys tem for leaks Call Cummins service Check power and groun...

Страница 116: ...ht Check for binding and re align sprockets Clean belt roller of build up Tighten both feed table belt adjusters to get belt moving then adjust tracking Turn anchor float off Pull machine ahead and re...

Страница 117: ...block is located above the engine frame between the engine and the tunnel feed table Remove the cover to access the fuses Be sure to reassemble the cover before operating Fuse Block Fuse Block Fuse Lo...

Страница 118: ...pumps halfway through the bag Do not over grease It is better to give the bear ings smaller amounts of grease more often than large amounts of grease Idler Drive Roller Bearing Grease Fittings Feed Ta...

Страница 119: ...rease twice per bag On the engine side of the hopper locate the shield covering the lower beater bar drive Clean off the grease fitting through the access hole in the shield Attach the grease gun Wipe...

Страница 120: ...g the grease gun Wipe up any excess grease Bag Boom Pivot Pin Grease Fitting Bag Boom Cable Roller Grease Fitting Grease Fitting Pivot Pin Anchor Cable Guide Rollers Grease daily There is a grease fit...

Страница 121: ...ease gun Wipe up any excess grease Grease the arms on all four brake assemblies Lift Jack Slide Tube Grease Fitting Brake Pivot Arm Grease Fittings Grease Fitting Grease Fitting Grease Fitting Tunnel...

Страница 122: ...ase gun Grease the fittings until grease comes out of each pivot Wipe up any excess grease Repeat for the other steering tie rod Wheel Column Post Grease Fittings Steering Tie Rod Grease Fittings Grea...

Страница 123: ...the tunnel Access Hole Oil Lower Beater Bar Drive Chain Feed Table Drive Chain Oil twice per bag Oil the feed table drive chain twice per bag Once at the beginning of the bag and again half way throug...

Страница 124: ...n the four nuts holding the drive mo tor mounting plate to the side of the feed table Tighten securely Feed Table Drive Chain Adjustment Adjuster Rod Loosen These Nuts Feed Table Belt If the feed tabl...

Страница 125: ...th shields or covers off or missing Lower Beater Drive Chain Cover Drive Chain Cover Brake Slack Adjusters WARNING To prevent machine from rolling securely block both sides of the wheels before releas...

Страница 126: ...setting feature adjustments are done though the menu pages There are two settings One is for setting the desired rotor speed at rated engine rpm The other is for choosing the desired speed control met...

Страница 127: ...eels are pointing engine end to cab end You can watch the wheels move on the dis play 3 Steer the wheels on the bagger so they are in line for bagging 5 Press the F1 key at the bottom of the display t...

Страница 128: ...oil level in gearbox X Drain moisture from air storage tank X Lubricate cab end rotor motor X Remove trash debris from chassis engine area X X Lubricate feed table drive and idler roller bearings X L...

Страница 129: ...chedule continued Review the following maintenance schedule regularly to determine when maintenance is required Record the maintenance on the following pages whenever it is performed Consult the other...

Страница 130: ...124 Maintenance Record Date Service Performed...

Страница 131: ...125 Date Service Performed...

Страница 132: ...126 Date Service Performed...

Страница 133: ...ccess the filter Be sure to replace the engine compartment cover and latch in place before operating the bagger The crankcase fill cap is located on the top of the engine valve cover Access the fill c...

Страница 134: ...ent Inspection Cleaning Perform the following inspection and clean ing daily and as required by operating condi tions Inspect for and remove all trash and debris from around and on any hot components...

Страница 135: ...ould be directed from the inside of the cooling package toward the outside Use a pressure washer or compressed air to clean the fins The outside screens can be slid open for access to the cooling pack...

Страница 136: ...the radiator top tank Add extend ed life coolant as needed to bring the level up to the center of the sight gauge Replace radiator cap when finished Radiator Top Tank Cap Engine Coolant The radiator t...

Страница 137: ...full benefit of the coolant Changing Coolant Types To change from conventional extended life coolant to OAT coolant 1 Empty the engine cooling system by draining the coolant into a suitable container...

Страница 138: ...kwise to remove the cover 2 Pull the cover and primary filter assembly out of the cannister 3 Do not remove the inner secondary filter unless it is to be replaced 4 With the secondary filter in place...

Страница 139: ...set Air Cleaner Vacuator Valve Vacuator Valve Air Cleaner Restriction Indicator Restriction Indicator Reset Button Air Storage Tank Remove moisture daily IMPORTANT Be sure to remove all moisture from...

Страница 140: ...of cardboard Protect your hands and body from high pressure fluids Hydraulic System Cleanliness Important The greatest contributor to hy draulic component failure is contamination of the oil with dirt...

Страница 141: ...gallons 132 5 liters Do not over fill Fill to the full mark on the hydraulic oil level gauge located on the rear of the reservoir Full Add Fill Cap Portable Ladder Locked In Place Under Cool ing Packa...

Страница 142: ...od 7 Pour Point F Typical 38 Flash Point F Typical 430 API Gravity 30 8 Some US mineral oil brands that meet these specifications are Benz Flowmite 68 SS shear stable Amoco Rykon 68 BP Louisiana speci...

Страница 143: ...c oil reservoir 2 If the oil turns very dark brown it is burned from overheating If it is milky colored it has become contaminated If either oc curs the oil must be changed regardless of the time inte...

Страница 144: ...estriction indicator indicates that the flow through the filter is becoming restricted gauge in yellow area Refer to the Filters chart on the Important Reference Numbers page for replacement filter pa...

Страница 145: ...139 Case Drain Filter Hydraulic Oil Return Filter Filter Cap Filter Element Filter Housing Gasket...

Страница 146: ...ent cover before operating the bagger Hydrostat Filter Filter Feed Table Planetary Oil Change oil every 500 hours of operation or annually Level Check Check the oil level daily To check the oil level...

Страница 147: ...d Dispose of the used oil properly 3 Remove the breather hose from the level hole Fill the planetary to the bottom of the breather hose hole with synthetic 80W 140 gear lube oil 4 Reassemble the breat...

Страница 148: ...c cylinder damage is found make all necessary repairs before operat ing machine Gearbox Oil Change oil after the first 500 Hours or 3 months which ever occurs first then ev ery 1000 hours of operation...

Страница 149: ...and pointy Sides of cap are worn to leave more than 1 8 gap between cap and stripper bar Cap is bent or torn Cap is missing Replace as follows 1 Rotate the rotor until the damaged or worn rotor cap i...

Страница 150: ...ge which could cause wheel to lock and come off during operation 4 Install grease seal Support the seal so as not to bend the case during installation 5 Use grease to lubricate the seal lip 6 Place th...

Страница 151: ...t screw 6 While keeping tension on the cable wind the cable on to the winch drum Do not fully wind all the cable on to the drum Leave ap proximately four feet in front of the cleanout floor 7 Slide th...

Страница 152: ...9 17 13 25 18 5 16 24 12 9 19 14 25 20 3 8 16 20 15 30 23 45 35 3 8 24 23 17 35 25 50 35 7 16 14 32 24 50 35 70 55 7 16 20 36 27 55 40 80 60 1 2 13 50 35 75 55 110 80 1 2 20 55 40 90 65 120 90 9 16 12...

Страница 153: ...ocknut off until washer bottoms out at top of groove 3 Hand tighten fitting until backup washer or washer face if straight fitting bottoms on face and O ring is seated 4 Position angle fittings by uns...

Страница 154: ...148 This Page Intentionally Left Blank...

Страница 155: ...ect to misuse negligence alteration or accident or which shall have been repaired with parts other than those obtainable through Ag Bag Authorized Dealer Repairs eligible for labor warranty must be ma...

Страница 156: ...2015 by Miller St Nazianz Inc...

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