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OM-194 415 Page 2

CYLINDERS can explode if damaged.

Shielding gas cylinders contain gas under high
pressure. If damaged, a cylinder can explode. Since
gas cylinders are normally part of the welding
process, be sure to treat them carefully.

1.

Protect compressed gas cylinders from excessive heat,
mechanical shocks, slag, open flames, sparks, and arcs.

2.

Keep cylinders away from any welding or other electrical circuits.

3.

Never drape an electrode holder over a gas cylinder.

4.

Never allow a welding electrode to touch any cylinder.

5.

Never weld on a pressurized cylinder – explosion will result.

WELDING can cause fire or
explosion.

Welding on closed containers, such as tanks,
drums, or pipes, can cause them to blow up. Sparks
can fly off from the welding arc. The flying sparks,
hot workpiece, and hot equipment can cause fires
and burns. Accidental contact of electrode to metal
objects can cause sparks, explosion, overheating,
or fire. Check and be sure the area is safe before
doing any welding.

1.

Protect yourself and others from flying sparks and hot metal.

2.

Do not weld where flying sparks can strike flammable material.

3.

Remove all flammables within 35 ft (10.7 m) of the welding arc. If
this is not possible, tightly cover them with approved covers.

4.

Be alert that welding sparks and hot materials from welding can
easily go through small cracks and openings to adjacent areas.

5.

Watch for fire, and keep a fire extinguisher nearby.

6.

Be aware that welding on a ceiling, floor, bulkhead, or partition
can cause fire on the hidden side.

7.

Do not weld on closed containers such as tanks, drums, or pipes,
unless they are properly prepared according to AWS F4.1 (see
Safety Standards).

8.

Connect work cable to the work as close to the welding area as
practical to prevent welding current from traveling long, possibly
unknown paths and causing electric shock and fire hazards.

9.

Do not use welder to thaw frozen pipes.

10. Remove stick electrode from holder when not in use.

11. Wear oil-free protective garments such as leather gloves, heavy

shirt, cuffless trousers, high shoes, and a cap.

12. Remove any combustibles, such as a butane lighter or matches,

from your person before doing any welding.

1-3.

Additional Installation, Operation, And Maintenance Hazards

FIRE OR EXPLOSION can result from
placing unit on, over, or near
combustible surfaces.

1.

Do not install unit on, over, or near combustible
surfaces or flammables.

HOT PARTS can cause severe burns.

1.

Do not touch hot parts bare handed. Allow cooling
period before touching welded parts.

MAGNETIC FIELDS FROM HIGH
CURRENTS can affect pacemaker
operation.

1.

Wearers should consult their doctor before going
near arc welding, gouging, or spot welding
operations.

FLYING PIECES OF METAL or DIRT can
injure eyes.

1.

Wear safety glasses with side shields or face
shield.

1-4.

Principal Safety Standards

Safety in Welding and Cutting, ANSI Standard Z49.1, from American
Welding Society, 550 N.W. LeJeune Rd, Miami FL 33126

Safety and Health Standards, OSHA 29 CFR 1910, from
Superintendent of Documents, U.S. Government Printing Office,
Washington, D.C. 20402.

Recommended Safe Practices for the Preparation for Welding and
Cutting of Containers That Have Held Hazardous Substances
,
American Welding Society Standard AWS F4.1, from American
Welding Society, 550 N.W. LeJeune Rd, Miami, FL 33126

National Electrical Code, NFPA Standard 70, from National Fire
Protection Association, Batterymarch Park, Quincy, MA 02269.

Code for Safety in Welding and Cutting, CSA Standard W117.2, from
Canadian Standards Association, Standards Sales, 178 Rexdale
Boulevard, Rexdale, Ontario, Canada M9W 1R3.

Safe Practices For Occupation And Educational Eye And Face
Protection
, ANSI Standard Z87.1, from American National Standards
Institute, 1430 Broadway, New York, NY 10018.

Cutting And Welding Processes, NFPA Standard 51B, from National
Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

1-5.

EMF Information

Considerations About Welding And The Effects Of Low Frequency
Electric And Magnetic Fields

The following is a quotation from the General Conclusions Section of
the U.S. Congress, Office of Technology Assessment, Biological
Effects of Power Frequency Electric & Magnetic Fields – Background
Paper
, OTA-BP-E-53 (Washington, DC: U.S. Government Printing
Office, May 1989): “. . . there is now a very large volume of scientific
findings based on experiments at the cellular level and from studies
with animals and people which clearly establish that low frequency
magnetic fields can interact with, and produce changes in, biological
systems. While most of this work is of very high quality, the results are
complex. Current scientific understanding does not yet allow us to
interpret the evidence in a single coherent framework. Even more
frustrating, it does not yet allow us to draw definite conclusions about
questions of possible risk or to offer clear science-based advice on
strategies to minimize or avoid potential risks.”

To reduce magnetic fields in the workplace, use the following
procedures:

1.

Keep cables close together by twisting or taping them.

2.

Arrange cables to one side and away from the operator.

3.

Do not coil or drape cables around the body.

4.

Keep welding power source and cables as far away as
practical.

5.

Connect work clamp to workpiece as close to the weld as
possible.

About Pacemakers:

The above procedures are also recommended for pacemaker
wearers. Consult your doctor for complete information.

Содержание AC 150 Stick

Страница 1: ...Stick SMAW Welding Processes AC 150 Stick and AC 200 Stick OM 194 415 May 1999 Effective with serial number 150 151968 200 151969 Description Visit our website at www MillerWelds com...

Страница 2: ...ucts Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you...

Страница 3: ...INSTALLATION 3 2 1 Specifications 3 2 2 Selecting A Location 3 2 3 Typical Connections 4 2 4 Weld Output Terminals And Selecting Cable Sizes 4 2 5 Electrical Service Guide 4 2 6 Connecting Input Powe...

Страница 4: ...CEE Machinery Directives 89 392 EEC Direttiva Macchine 89 392 CEE And their amendments 91 368 EEC 93 31 EEC 93 44 EEC 93 68 EEC Aggiornate dalle direttive 91 368 CEE 93 31 CEE 93 44 CEE 93 68 CEE Norm...

Страница 5: ...grounding of the workpiece is required ground it directly with a separate cable do not use work clamp or work cable 13 Do not touch electrode if you are in contact with the work ground or another elec...

Страница 6: ...d consult their doctor before going near arc welding gouging or spot welding operations FLYING PIECES OF METAL or DIRT can injure eyes 1 Wear safety glasses with side shields or face shield 1 4 Princi...

Страница 7: ...V AC 150 Stick See Rating Label On Unit 50 130 A 48 28 16 4 16 kg AC 200 Stick See Rating Label On Unit 35 190 A 48 IP21 37 22 4 4 23 kg Dimensions AC 150 Stick Height 315 mm Width 255 mm Length 410 m...

Страница 8: ...60 100 Duty Cycle 10 100 Duty Cycle 100 20 20 20 25 35 50 50 50 150 25 25 35 50 50 70 90 90 200 25 35 50 50 70 90 90 90 Ground Electrode 250 35 35 50 70 90 90 120 120 Weld cable size mm2 is based on e...

Страница 9: ...ect Device Select size and type of overcurrent protection using Section 2 5 Y Always connect green yel low wire to supply ground ing terminal never to a line terminal 2 1 1 L1 L2 Y Always connect grou...

Страница 10: ...minal 3 Ground Terminal 4 Overload Protection Light 5 On Off Switch And Input Voltage Selector 1 4 2 3 5 230V 0 400V _C 230V 400V _ C 3 2 Controls For AC 200 Stick 1 Welding Current Control 2 Weld Out...

Страница 11: ...intenance Y Disconnect power before maintaining Maintain more often during severe conditions 3 Months Replace Damaged Or Unreadable Labels Repair Or Replace Cracked Cables Repair Or Replace Cracked Ca...

Страница 12: ...output with no control Check position of Weld Current Control see Sections 3 1 and 3 2 Limited output and low open circuit voltage Check incoming power for correct voltage Replace line fuse if open s...

Страница 13: ...OM 194 415 Page 9 SECTION 5 ELECTRICAL DIAGRAMS RL1 SL2 GND 230 400V 50 60 Hz UT1 VT2 WT3 S1 O L TP 230 V 400V T1 O Figure 5 1 Circuit Diagram For AC 150 Stick...

Страница 14: ...OM 194 415 Page 10 T1 GND O L S1 B E E S L2 C R L1 230 400 U T1 U1 T4 230 400 0 FM TP1 230 60 0 230 0 V T2 V T5 A D 230 400 0 230 400V 50 60 HZ L1 N Figure 5 2 Circuit Diagram For AC 200 Stick...

Страница 15: ...OM 194 415 Page 11 Notes...

Страница 16: ...OM 194 415 Page 12 SECTION 6 PARTS LIST 1 2 5 4 6 9 8 10 16 11 14 15 13 12 7 3 Figure 6 1 AC 150 Stick Parts View...

Страница 17: ...19045 ZG 0 0 8 1 4 S1 056067214 ZG 0 0 2 1 5 156118022 ZG 0 0 7 1 6 056020040 VP 0 0 13 1 7 OL 056072066 MU 0 0 46 1 8 756009054 ZG 0 0 5 2 9 056020050 ZG 0 0 6 2 10 056020049 ZG 0 0 1 1 11 056059263...

Страница 18: ...OM 194 415 Page 14 Figure 6 2 AC 200 Stick Parts View...

Страница 19: ...0 VP 0 0 13 1 8 OL 056072068 ZH 0 0 4 1 9 756009054 ZG 0 0 5 2 10 056020050 ZG 0 0 6 2 11 056020051 ZH 0 0 1 1 12 656110006 VP 0 0 22 1 13 556019044 ZH 0 0 7 1 14 ASS Y 057029007 ZH 1 1 1 15 056059263...

Страница 20: ...OM 194 415 Page 16 Notes...

Страница 21: ......

Страница 22: ......

Страница 23: ...by the manufacturer s warranty if any 2 Consumable components such as contact tips cutting nozzles contactors brushes slip rings relays or parts that fail due to normal wear 3 Equipment that has been...

Страница 24: ...e 414 735 4505 USA Canada FAX 920 735 4134 International FAX 920 735 4125 European Headquarters United Kingdom Phone 44 0 1204 593493 FAX 44 0 1204 598066 Miller Europe Italy Phone 39 0 2982901 Model...

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