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Effective January 1, 2006

This limited warranty supersedes all previous Miller warranties and is exclusive with no other

guarantees or warranties expressed or implied.

LIMITED WARRANTY 

 Subject to the terms and conditions

below, ITW Welding Products Italy S.r.l., warrants to its

original retail purchaser that new Miller equipment sold after

the effective date of this limited warranty is free of defects in

material and workmanship at the time it is shipped by Miller.

THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER

WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE

WARRANTIES OF MERCHANTABILITY AND FITNESS.
Within the warranty periods listed below, Miller will repair or

replace any warranted parts or components that fail due to

such defects in material or workmanship. Miller must be

notified in writing within thirty (30) days of such defect or

failure, at which time Miller will provide instructions on the

warranty claim procedures to be followed.
Miller shall honor warranty claims on warranted equipment

listed below in the event of such a failure within the warranty

time periods. All warranty time periods start on the date that

the equipment was delivered to the original retail purchaser,

or one year after the equipment is sent to a European

distributor or eighteen months after the equipment is sent to

an International distributor.

1.

5 Years Parts 

 3 Years Labor

* Original main power rectifiers
* Inverters (input and output rectifiers only)

2.

3 Years — Parts and Labor
* Transformer/Rectifier Power Sources
* Plasma Arc Cutting Power Sources
* Semi-Automatic and Automatic Wire Feeders
* Inverter Power Sources (unless otherwise stated)
* Water Coolant Systems (integrated)
* Intellitig
* Maxstar 150
* Engine Driven Welding Generators

(NOTE: Engines are warranted separately by the

engine manufacturer.)

3.

2 year 

 Parts and Labor (Panther only)

* Hydramate 1&2 Water Cooling Unit

4.

1 year 

 Parts and Labor unless specified

* DC 253 & 403 Rectifier (April 06>)
* Migmatic 171 (April 06>)
* Motor Driven Guns (w/exception of Spoolguns)
* Process Controllers
* Positioners and Controllers
* Automatic Motion Devices
* RFCS Foot Controls
* IHPS Power Sources and Coolers
* Water Coolant Systems (non

integrated)

* Flowgauge and Flowmeter Regulators (No Labor)
* HF Units
* Grids
* Spot Welders
* Load Banks
* Arc Stud power sources and Arc Stud guns
* Running Gear/Trailers
* Plasma Cutting Torches (except APT & SAF

Models)

* Field Options

(NOTE: Field options are covered under True Blue

®

for the remaining warranty period of the product they

are installed in, or for a minimum of one year —

whichever is greater.)

5

6 Months — Batteries

6.

90 Days — Parts
* MIG Guns/TIG Torches
* Induction heating coils and blankets

* APT Model Plasma Cutting Torches
* Remote Controls
* Accessory Kits
* Replacement Parts (No labor)
* Spoolmate Spoolguns
* Canvas covers

Miller’s True Blue

®

 Limited Warranty shall not apply to:

1.

Consumable components; such as contact tips,

cutting nozzles, contactors, brushes, slip rings,

relays or parts that fail due to normal wear.

2.

Items furnished by Miller, but manufactured by others,

such as engines or trade accessories. These items are

covered by the manufacturer’s warranty, if any.

3.

Equipment that has been modified by any party other

than Miller, or equipment that has been improperly

installed, improperly operated or misused based upon

industry standards, or equipment which has not had

reasonable and necessary maintenance, or equipment

which has been used for operation outside of the

specifications for the equipment.

MILLER PRODUCTS ARE INTENDED FOR PURCHASE

AND USE BY COMMERCIAL/INDUSTRIAL USERS AND

PERSONS TRAINED AND EXPERIENCED IN THE USE

AND MAINTENANCE OF WELDING EQUIPMENT.
In the event of a warranty claim covered by this warranty, the

exclusive remedies shall be, at Miller’s option: (1) repair; or

(2) replacement; or, where authorized in writing by Miller in

appropriate cases, (3) the reasonable cost of repair or

replacement at an authorized Miller service station; or (4)

payment of or credit for the purchase price (less reasonable

depreciation based upon actual use) upon return of the

goods at customer’s risk and expense. Miller’s option of

repair or replacement will be F.O.B., Factory at ITW Welding

Products Group Europe, or F.O.B. at a Miller authorized

service facility as determined by Miller. Therefore no

compensation or reimbursement for transportation costs of

any kind will be allowed.

TO THE EXTENT PERMITTED BY LAW, THE REMEDIES

PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE

REMEDIES. IN NO EVENT SHALL Miller BE LIABLE FOR

DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR

CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF

PROFIT), WHETHER BASED ON CONTRACT, TORT OR

ANY OTHER LEGAL THEORY.
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN

AND ANY IMPLIED WARRANTY, GUARANTY OR

REPRESENTATION AS TO PERFORMANCE, AND ANY

REMEDY FOR BREACH OF CONTRACT TORT OR ANY

OTHER LEGAL THEORY WHICH, BUT FOR THIS

PROVISION, MIGHT ARISE BY IMPLICATION,

OPERATION OF LAW, CUSTOM OF TRADE OR COURSE

OF DEALING, INCLUDING ANY IMPLIED WARRANTY OF

MERCHANTABILITY OR FITNESS FOR PARTICULAR

PURPOSE, WITH RESPECT TO ANY AND ALL

EQUIPMENT FURNISHED BY MILLER IS EXCLUDED

AND DISCLAIMED BY MILLER.
Some states in the U.S.A. do not allow limitations of how long

an implied warranty lasts, or the exclusion of incidental,

indirect, special or consequential damages, so the above

limitation or exclusion may not apply to you. This warranty

provides specific legal rights, and other rights may be

available, but may vary from state to state.

In Canada, legislation in some provinces provides for certain

additional warranties or remedies other than as stated

herein, and to the extent that they may not be waived, the

limitations and exclusions set out above may not apply. This

Limited Warranty provides specific legal rights, and other

rights may be available, but may vary from province to

province.

milan_warr  1/06

Содержание XMS 4000

Страница 1: ...Processes Multiprocess Welding OM 224 043B 2006 07 Description Arc Welding Power Source XMS 4000 400 Volts R...

Страница 2: ...ucts Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you...

Страница 3: ...put Power 14 SECTION 4 OPERATION 15 4 1 Front Panel Controls 15 4 2 Switching On the Unit and Recalling Factory Parameters 16 4 3 Welding Process Selection 16 4 4 Wire Type Selection in Synergic MIG o...

Страница 4: ...4000 conforms to the following Directives and Standards Directives Electromagnetic compatibility Directives 89 336 EEC 92 31 EEC Low Voltage Directive 73 23 EEC Machinery Directives 89 392 EEC and th...

Страница 5: ...0 147 see Safety Standards D Properly install and ground this equipment according to its Owner s Manual and national state and local codes D Always verify the supply ground check and be sure that inpu...

Страница 6: ...mbustibles such as a butane lighter or matches from your person before doing any welding D Follow requirements in OSHA 1910 252 a 2 iv and NFPA 51B for hot work and have a fire watcher and extinguishe...

Страница 7: ...s computers and communicationsequipment D Have only qualified persons familiar with electronic equipment perform this installation D The user is responsible for having a qualified electrician prompt l...

Страница 8: ...Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J from U S Government Printing Office Super intendent...

Страница 9: ...ding sparks can cause explosion or fire 3 1 Keep flammables away from welding Do not weld near flammables 3 2 Welding sparks can cause fires Have a fire extinguisher nearby and have a watchperson read...

Страница 10: ...s of parts can cause injury Always wear a face shield when servicing unit 8 Always wear long sleeves and button your collar when servicing unit 9 After taking proper precautions as shown connect power...

Страница 11: ...n filter and check condition of hoses 6 Read Owner s Manual 7 Use coolant suggested by manufacturer B 050024004 1 Warning Watch Out There are possible hazards as shown by the symbols 2 Falling unit ca...

Страница 12: ...rc Welding Three Phase Static Frequency Con verter Transformer Rectifier Gas Metal Arc Welding GMAW Shielded Metal Arc Welding SMAW Recycle or dispose of used coolant in an environmentally safe way U1...

Страница 13: ...0 09 11 5 0 04 While idling 6 Minutes Welding 4 Minutes Resting 3 2 Duty Cycle And Overheating Duty Cycle is percentage of 10 min utes that unit can weld at rated load without overheating If unit ove...

Страница 14: ...talling Turntable for Wire Feeder on Power Source Optional Y Turn off welding power source and disconnect input power before proceeding Remove wire spool 1 Turntable 2 Screw Remove the 4 screws and th...

Страница 15: ...eds 3 Line Disconnect Device Locate unit near correct input power supply Y Special installation may be required where gasoline or volatile liquids are present see NEC Article 511 or CEC Section 20 102...

Страница 16: ...acle TIG STICK Negative receptacle MIG 150 30 30 35 50 60 70 95 95 p TIG STICK p MIG 200 30 35 50 60 70 95 120 120 250 35 50 60 70 95 120 2 70 2 70 300 50 60 70 95 120 2 70 2 95 2 95 350 60 70 95 120...

Страница 17: ...Unscrew cap from tank Use table to select proper coolant and fill tank until coolant appears in upper half of indicator Check coolant level after attaching torch coolant hoses and running cooler Be su...

Страница 18: ...s are UL class RK5 3 Normal Operating general purpose no intentional delay fuses are UL class K5 up to and including 60 amp and UL class H 65 amp and above 4 Conductor data in this section specifies c...

Страница 19: ...se lected welding process During welding it shows measured welding current 12 E1 Encoder Control 1 Use control to change values and parame ters that appear on D1 13 E2 Encoder Control 2 Use control t...

Страница 20: ...lt is 0 0 T range is 5 0 T to 5 0 T D2 value is wire feed speed from minimum to maximum value according to welding curve selection When L2 is flashing material transfer in the arc is by large droplets...

Страница 21: ...ng AlMg AlMg5 or AlSi AlSi5 Special allows selecting cored wire or spe cial wire abbreviations for the different wire types will appear on D1 and D2 Be aware that the wire type selection is retained i...

Страница 22: ...enabling and dis abling STICK welding In TIG welding pressing P6 will change the trigger mode but D1 and D2 will not change values In STICK welding pressing P6 will enable welding L20 ON D1 shows open...

Страница 23: ...elected process parameter values Setup allows viewing and changing default parametervalues for all welding processes for the desired weld characteristics D1 shows the welding parameter D2 shows the pa...

Страница 24: ...tacle on the wire feeder see Wire Feeder manual Turn unit On Allow time for unit to complete its start up cycle Set MIG welding process using P3 push button 4 11 Selecting Manual MIG Welding Set Manua...

Страница 25: ...ng Setting D1 value is default voltage setting range is definedby wire type wire diameter and gas type selection D2 value is the default current setting range is defined by wire type wire diame ter an...

Страница 26: ...ger mode using P6 push button See wire feeder manual for all the remain ing Synergic MIG settings Setting Cooler Status see Section 4 11 Setting Synergic Double Pulsed MIG Welding Some metals weld bet...

Страница 27: ...ly in MENU FULL To set initial and final amperage proceed as follows Press P2 to enter SET UP menu Select MENU FULL on D1 and D2 see Section 4 9 Use E1 to change D1 to IN A D2 value is default setting...

Страница 28: ...afety precautions according to Section 1 Prepare unit according to Section 3 Connect electrode holder to the Positive power connector 2 Connect work clamp cable to the Work connector 3 If a remote con...

Страница 29: ...e conditions 3 Months Replace Damaged Or Unreadable Labels Replace Cracked Torch Body Repair Or Replace Cracked Cables Repair Or Replace Cracked Cables And Cords Clean And Tighten Weld Connections 6 M...

Страница 30: ...run until inter nal temperature drops within operational range Help 6 Indicates input voltage is too low and unit has automaticallyshut down Operation will con tinue when voltage is within an acceptab...

Страница 31: ...roper weld output Use proper size and type of weld cable see Section 3 6 Clean and tighten all weld connections Coolant system not working HELP 15 is displayed Check and secure coolant hose connectors...

Страница 32: ...OM 224 043 Page 28 Notes...

Страница 33: ...OM 224 043 Page 29 SECTION 6 ELECTRICAL DIAGRAM May 9 2005...

Страница 34: ...OM 224 043 Page 30 SECTION 7 PARTS LIST Hardware is common and not available unless listed May 11 2005 Figure 7 1 Unit Outer Assembly...

Страница 35: ...dia 2 11 156012013 Wheels pivot 1 12 V16122151 Expanded plate dx 1 13 000207233 Label warning 1 14 056054074 Wheels pivoting 100 mm dia 2 15 V56142156 Label logo 1 16 000208154 Panel front plastic 1 1...

Страница 36: ...OM 224 043 Page 32 Hardware is common and not available unless listed May 11 2005 Figure 7 2 Unit Main Assembly...

Страница 37: ...fan 2 46 V16006153 Base 1 47 V57094063 Receptacle kit 7 pin 1 48 V16118147 Panel front 1 49 000128756 Switch 40 A 600 VAC 1 50 V56014149 Board protection 1 51 RL1 000006393 Relay 24 VAC 1 52 CB1 0001...

Страница 38: ...Notes...

Страница 39: ...shall not apply to 1 Consumable components such as contact tips cutting nozzles contactors brushes slip rings relays or parts that fail due to normal wear 2 Items furnished by Miller but manufactured...

Страница 40: ...stal Code Please complete and retain with your personal records Owner s Record Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and C...

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