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OM-221 694 Page 3

1-3. Additional Symbols For Installation, Operation, And Maintenance

FIRE OR EXPLOSION hazard.

D

Do not install or place unit on, over, or near

combustible surfaces.

D

Do not install unit near flammables.

D

Do not overload building wiring 

 be sure power supply system is

properly sized, rated, and protected to handle this unit.

FALLING UNIT can cause injury.

D

Use lifting eye to lift unit only, NOT running

gear, gas cylinders, or any other accessories.

D

Use equipment of adequate capacity to lift and

support unit.

D

If using lift forks to move unit, be sure forks are

long enough to extend beyond opposite side of

unit.

OVERUSE can cause OVERHEATING

D

Allow cooling period; follow rated duty cycle.

D

Reduce current or reduce duty cycle before

starting to weld again.

D

Do not block or filter airflow to unit.

STATIC (ESD) can damage PC  boards.

D

Put on grounded wrist strap BEFORE handling

boards or parts.

D

Use proper static-proof bags and boxes to

store, move, or ship PC boards.

MOVING PARTS can cause injury.

D

Keep away from moving parts.

D

Keep away from pinch points such as drive

rolls.

WELDING WIRE can cause injury.

D

Do not press gun trigger until instructed to do

so.

D

Do not point gun toward any part of the body,

other people, or any metal when threading

welding wire.

MOVING PARTS can cause injury.

D

Keep away from moving parts such as fans.

D

Keep all doors, panels, covers, and guards

closed and securely in place.

D

Have only qualified persons remove doors,

panels, covers, or guards for maintenance as

necessary.

D

Reinstall doors, panels, covers, or guards

when maintenance is finished and before re-

connecting input power.

READ INSTRUCTIONS.

D

Read Owner’s Manual before using or servic-

ing unit.

D

Use only genuine Miller/Hobart replacement

parts.

H.F. RADIATION can cause interference.

D

High-frequency (H.F.) can interfere with radio

navigation, safety services, computers, and

communications equipment.

D

Have only qualified persons familiar with

electronic equipment perform this installation.

D

The user is responsible for having a qualified electrician prompt-

ly correct any interference problem resulting from the installa-

tion.

D

If notified by the FCC about interference, stop using the

equipment at once.

D

Have the installation regularly checked and maintained.

D

Keep high-frequency source doors and panels tightly shut, keep

spark gaps at correct setting, and use grounding and shielding to

minimize the possibility of interference.

ARC WELDING can cause interference.

D

Electromagnetic energy can interfere with

sensitive electronic equipment such as

computers and computer-driven equipment

such as robots.

D

Be sure all equipment in the welding area is

electromagnetically compatible.

D

To reduce possible interference, keep weld cables as short as

possible, close together, and down low, such as on the floor.

D

Locate welding operation  100 meters from any sensitive elec-

tronic equipment.

D

Be sure this welding machine is installed and grounded

according to this manual.

D

If interference still occurs, the user must take extra measures

such as moving the welding machine, using shielded cables,

using line filters, or shielding the work area.

1-4. California Proposition 65 Warnings

Y

Welding or cutting equipment produces fumes or gases which

contain chemicals known to the State of California to cause

birth defects and, in some cases, cancer. (California Health &

Safety Code Section 25249.5 et seq.)

Y

Battery posts, terminals and related accessories contain lead

and lead compounds, chemicals known to the State of

California to cause cancer and birth defects or other

reproductive harm. Wash hands after handling.

For Gasoline Engines:

Y

Engine exhaust contains chemicals known to the State of

California to cause cancer, birth defects, or other reproductive

harm.

For Diesel Engines:

Y

Diesel engine exhaust and some of its constituents are known

to the State of California to cause cancer, birth defects, and

other reproductive harm.

Содержание XMC 4000

Страница 1: ...Processes Multiprocess Welding OM 221 694B 2006 07 Description Arc Welding Power Source XMC 4000 400 Volts R...

Страница 2: ...ucts Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you...

Страница 3: ...rgic Pulsed MIG Welding 17 4 5 Wire Diameter Selection In Synergic MIG Or Synergic Pulsed MIG Welding 17 4 6 Trigger Mode Selection 18 4 7 Inductance Material Thickness And Gas Selection In Manual MIG...

Страница 4: ...MCR 4000 conforms to the following Directives and Standards Directives Electromagnetic compatibility Directives 89 336 EEC 92 31 EEC Low Voltage Directive 73 23 EEC Machinery Directives 89 392 EEC and...

Страница 5: ...0 147 see Safety Standards D Properly install and ground this equipment according to its Owner s Manual and national state and local codes D Always verify the supply ground check and be sure that inpu...

Страница 6: ...mbustibles such as a butane lighter or matches from your person before doing any welding D Follow requirements in OSHA 1910 252 a 2 iv and NFPA 51B for hot work and have a fire watcher and extinguishe...

Страница 7: ...s computers and communicationsequipment D Have only qualified persons familiar with electronic equipment perform this installation D The user is responsible for having a qualified electrician prompt l...

Страница 8: ...Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J from U S Government Printing Office Super intendent...

Страница 9: ...move fumes 3 Welding sparks can cause explosion or fire 3 1 Keep flammables away from welding Do not weld near flammables 3 2 Welding sparks can cause fires Have a fire extinguisher nearby and have a...

Страница 10: ...vicing unit 9 After taking proper precautions as shown connect power to unit S 185 836 60 s V V V 1 2 3 4 5 6 7 8 9 A A Warning Watch Out There are possible hazards as shown by the symbols B Electric...

Страница 11: ...n filter and check condition of hoses 6 Read Owner s Manual 7 Use coolant suggested by manufacturer B 050024004 1 Warning Watch Out There are possible hazards as shown by the symbols 2 Falling unit ca...

Страница 12: ...tant Current Inductance Increase Three Phase Static Frequency Con verter Transformer Rectifier Gas Metal Arc Welding GMAW Shielded Metal Arc Welding SMAW Recycle or dispose of used coolant in an envir...

Страница 13: ...0 09 11 5 0 04 While idling 6 Minutes Welding 4 Minutes Resting 3 2 Duty Cycle And Overheating Duty Cycle is percentage of 10 min utes that unit can weld at rated load without overheating If unit ove...

Страница 14: ...Ampere Curves va_curve1 4 95 SA 178 652 SA 178 653 Volt amperecurves show minimum and maximum voltage and amper age output capabilities of unit Curves of other settings fall be tween curves shown A CC...

Страница 15: ...t power needs 3 Line Disconnect Device Locate unit near correct input power supply Y Special installation may be required where gasoline or volatile liquids are present see NEC Article 511 or CEC Sect...

Страница 16: ...100 Duty Cycle 10 100 Duty Cycle 100 20 20 20 30 35 50 60 60 MIG connector 150 30 30 35 50 60 70 95 95 MIG connector 200 30 35 50 60 70 95 120 120 250 35 50 60 70 95 120 2 70 2 70 300 50 60 70 95 120...

Страница 17: ...Unscrew cap from tank Use table to select proper coolant and fill tank until coolant appears in upper half of indicator Check coolant level after attaching torch coolant hoses and running cooler Be su...

Страница 18: ...s are UL class RK5 3 Normal Operating general purpose no intentional delay fuses are UL class K5 up to and including 60 amp and UL class H 65 amp and above 4 Conductor data in this section specifies c...

Страница 19: ...ays values and parameters for se lected welding process 11 E1 Encoder Control 1 Use control to change values and parame ters that appear on D1 12 E2 Encoder Control 2 Use control to change values and...

Страница 20: ...default is 0 0 T range is 5 0 T to 5 0 T D2 value is wire feed speed from minimum to maximum value according to welding curve selection When L2 is flashing material transfer in the arc is by large dr...

Страница 21: ...g AlMg AlMg5 or AlSi AlSi5 Special allows selecting cored wire or spe cial wire abbreviations for the different wire types will appear on D1 and D2 Be aware that the wire type selection is retained in...

Страница 22: ...ops L14 ON selects 4 times trigger function When trigger is pressed welding starts When trigger is released welding contin ues When trigger is pressed and released a second time welding stops L15 ON s...

Страница 23: ...D2 shows gas abbreviation Use E2 to change gas type This setting is stored in process memory LED will turn off after several seconds and D1 and D2 will return to main display L17 L18 L19 P7 4 8 Jog An...

Страница 24: ...elected process parameter values Setup allows viewing and changing default parametervalues for all welding processes for the desired weld characteristics D1 shows the welding parameter D2 shows the pa...

Страница 25: ...g P3 push button Purge air from gun gas hose using P8 push button see Section 4 8 5 6 2 3 1 4 12 Selecting Manual MIG Welding Set Manual MIG welding process using P3 push button In Manual MIG mode the...

Страница 26: ...default wire feed speed setting of 5 0 m min minimum MIN maximum MAX or default DEF values are arbi trary based on set welding data Set wire feed speed in meters min M Select wire type using P4 push...

Страница 27: ...to POSG D2 value is default setting of 0 1 s range is 0 0 s to 10 0 s Use E2 to change D2 value Setting BurnBack Use E1 to change D1 to BURN D2 value is default setting of Auto range is 1 to 200 Auto...

Страница 28: ...a longer and hotter arc Lower values produce a shorter and cooler arc Recommended value for trim is default setting or near 0 0T Trim setting may vary by a greater amount depending on welding posi ti...

Страница 29: ...bead appearance especially on aluminum The Synergic Double Pulsed MIG process allows control all parameters to produce high quality welds on aluminum Incorrect settings in Synergic Double Pulsed Weldi...

Страница 30: ...n 4 8 Select trigger mode using P6 push button see Section 4 6 4 19 TIG Welding Advanced Settings Setting Initial And Final Amperage To set initial and final amperage proceed as follows Press P2 to en...

Страница 31: ...y precautions according to Section 1 Prepare unit according Section 3 Using a cable with a proper adapter con nect electrode holder to the MIG gun con nector Connect work clamp cable to the WORK conne...

Страница 32: ...s 3 Months Replace Damaged Or Unreadable Labels Clean And Tighten Weld Terminals Replace Damaged Gas Hose Repair Or Replace Cracked Cables And Cords 6 Months Clean Drive Rolls Blow Out Or Vacuum Insid...

Страница 33: ...c power supply to water cooler from overload If CB7 opens water cooler stops op erating 2 Circuit Breaker CB10 Protects 24 volts ac power supply to wire feeder from overload If CB10 opens wire feeding...

Страница 34: ...et circuit breaker CB10 see Section 5 3 Check and clear any restrictions at drive assembly and liner Secure gun plug in receptacle or repair leads or replace trigger switch Coolant system not working...

Страница 35: ...OM 221 694 Page 31 5 5 Help Displays D2 D1 D2 D1 D2 D1 HELP 0 D2 D1 D2 D1 D2 D1 D2 D1 D2 D1 HELP 1 HELP 2 HELP 3 HELP 4 D2 D1 HELP 5 D2 D1 HELP 6 HELP 8 HELP 9 HELP 15 D2 D1 HELP 7 D2 D1 HELP 50...

Страница 36: ...ut voltage is too low and unit has automaticallyshut down Operation will con tinue when voltage is within an acceptable lower range limit 15 below acceptable in put voltage Contact an electrician to c...

Страница 37: ...OM 221 694 Page 33 SECTION 6 ELECTRICAL DIAGRAM January 26 2005...

Страница 38: ...OM 221 694 Page 34 SECTION 7 PARTS LIST Hardware is common and not available unless listed 10 11 12 13 14 15 16 17 February 11 2005 Figure 8 1 Unit Outer Assembly...

Страница 39: ...07235 Label warning tilting 1 6 V56142088 Label rating plate 1 7 000207290 Label warning cooling unit 1 8 656043030 Cap 2 9 056054067 Rubber wheel D 250mm 2 10 156012113 Wheel pivot 1 11 V16121013 Cov...

Страница 40: ...OM 221 694 Page 36 Hardware is common and not available unless listed February 11 2005 Figure 8 2 Unit Main Assembly...

Страница 41: ...6 SR1 000179629 Kit Diode primary circuit 1 47 PM1 2 000208173 Kit IGBT 1 48 000197555 tool tray 1 49 V56161034 Reel holder 1 50 CB2 000083432 Circuit breaker 10 A 250 VAC 1 51 CB1 000161078 Circuit b...

Страница 42: ...Notes...

Страница 43: ...shall not apply to 1 Consumable components such as contact tips cutting nozzles contactors brushes slip rings relays or parts that fail due to normal wear 2 Items furnished by Miller but manufactured...

Страница 44: ...stal Code Please complete and retain with your personal records Owner s Record Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and C...

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