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SS-12 and SS-16

OM-1583

139 167V

September 2001

Processes

Description

MIG (GMAW) Welding

Flux Cored (FCAW) Welding
(Gas-and Self-Shielding)

Submerged (SAW) Welding

Wire Feeder

(Use with CV Power Sources)

Swingarc



Visit our website at

www.MillerWelds.com

Содержание Swingarc

Страница 1: ...3 139 167V September 2001 Processes Description MIG GMAW Welding Flux Cored FCAW Welding Gas and Self Shielding Submerged SAW Welding Wire Feeder Use with CV Power Sources Swingarc Visit our website a...

Страница 2: ...alue established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself agains...

Страница 3: ...10 3 4 Installing Boom And Reel Support 11 3 5 Installing Wire Guide Extension 11 3 6 Equipment Connection Diagram 12 3 7 Control Box Connections 13 3 8 14 Pin Plug Information 13 3 9 Removing Safety...

Страница 4: ......

Страница 5: ...that cord plug is connected to a properly grounded receptacle outlet D When making input connections attach proper grounding conduc tor first double check connections D Frequently inspect input power...

Страница 6: ...lding wire at contact tip when not in use D Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap D Remove any combustibles such as a butane light...

Страница 7: ...aintained D Keep high frequency source doors and panels tightly shut keep spark gaps at correct setting and use grounding and shielding to minimize the possibility of interference ARC WELDING can caus...

Страница 8: ...s a human health hazard However studies are still going forth and evidence continues to be examined Until the final conclusions of the research are reached you may wish to minimize your exposure to el...

Страница 9: ...tation est bien raccord la borne de terre du sectionneur ou que la fiche du cordon est raccord e une prise correctement mise la terre D En effectuant les raccordements d entr e fixer d abord le conduc...

Страница 10: ...r des v tements de protection d pourvus d huile tels que des gants en cuir une chemise en mat riau lourd des pantalons sans re vers des chaussures hautes et un couvre chef D Avant de souder retirer to...

Страница 11: ...vrements et dispositifs de protection LE RAYONNEMENT HAUTE FR QUENCE H F risque de provoquer des interf rences D Le rayonnement haute frequence peut provoquer des interf rences avec les quipements de...

Страница 12: ...champs magn tiques basse fr quence Le courant de soudage pendant son passage dans les c bles de sou dage causera des champs lectromagn tiques Il y a eu et il y a encore un certain souci propos de tels...

Страница 13: ...kg 100 Volts 750 Amperes 100 Duty Cycle 12 ft 3 7 m 160 lb 73 kg 16 ft 4 9 m 210 lb 95 kg 12 ft 3 7 m Boom 16 ft 4 9 m Boom Maximum Height With 4 ft 1 2 m Post 17 ft 5 2 m 21 ft 6 4 m Vertical Lift Of...

Страница 14: ...r clockwise to increase time it takes the motor to ramp up to speed Remove protec tive white rubber cap before making adjustment Adjust potentiometer R70 using a small nonconductive screwdriver Close...

Страница 15: ...ends 5 Bolt Install bolt tighten hardware and back bolt off one half turn 6 Locking Knob Install locking knob but do not tighten 7 Reel Support Install reel support 3 4 5 6 7 1 2 3 8 3 4 in Tools Need...

Страница 16: ...Source 2 Remote 14 Connection 3 Positive Weld Output Cable 4 Negative Weld Output Cable 5 Workpiece 6 Weld Control 7 Boom 8 Gun 9 Swivel 10 Pipe Post And Base 11 Gas Hose 12 Gas Supply 3 6 Equipment C...

Страница 17: ...ts ac with respect to socket G B Contact closure to A completes 24 volts ac contactor control circuit A J G Circuit common for 24 volts AC circuit A J B K I C 10 volts dc output to remote control with...

Страница 18: ...safety collar for use in disas sembling or moving boom Ref ST 152 380 A 1 2 3 4 Increasing Spring Pressure For A Heavy Gun Decreasing Spring Pressure For A Light Gun 4 3 2 Tools Needed 1 1 8 in Rod Ro...

Страница 19: ...inner spring is compressed This setting will generally give the best performancefor these types of wires To adjust drive roll pressure hold nozzle about 2 in 51 mm from nonconductive surface and press...

Страница 20: ...Long Spot Time 0 5 Seconds Short Spot Time 0 2 5 Seconds High Speed Motor Meters Minute High Speed Motor Inches Minute Standard Motor Meters Minute Standard Motor Inches Minute Means switch must be in...

Страница 21: ...ndicator Light Optional 6 Schedule B Voltage Control Optional 7 Schedule B Wire Speed Control Op tional 8 Press To Set Button Optional Press and hold button to preset Schedule B wire feed speed and or...

Страница 22: ...5 Burnback Control Control adjusts time welding wire is energized after wire feed stops 6 Run In Control Control sets run in wire speed be fore arc initiation 7 Postflow Control Control sets time gas...

Страница 23: ...feed after trig ger is released and trigger hold is not on Check for a short between welding gun trigger leads and weld cable Repair short or replace welding gun Gas valve in feeder is rattling loudly...

Страница 24: ...OM 1583 Page 20 SECTION 6 ELECTRICAL DIAGRAM Figure 6 1 Circuit Diagram...

Страница 25: ...OM 1583 Page 21 196 503 A...

Страница 26: ...ON 7 PARTS LIST ST 142 600 L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 18 10 Fig 7 2 Fig 7 4 Fig 7 6 3 15 16 17 19 20 21 22 23 24 Fig 7 5 25 26 27 1 28 29 Hardware is common and not available unless listed Fig...

Страница 27: ...9 PIPE POST 6ft w base 1 12 078 264 PIPE POST 4ft w base or 1 12 079 216 PIPE POST 6ft w base 1 13 075 078 PIPE POST 4ft w o base or 1 1 13 079 217 PIPE POST 6ft w o base 1 1 14 Fig 7 4 BOOM ASSEMBLY...

Страница 28: ...1 2 3 4 5 6 7 8 9 11 12 14 15 16 17 18 19 20 21 22 23 24 25 26 27 32 29 30 28 31 33 9 10 Fig 7 3 See option that is applicable 13 Hardware is common and not available unless listed 146 338 G Figure 7...

Страница 29: ...CTOR SOCKETS 1 R6 75 603 856 POTENTIOMETER 10 2 2 097 922 KNOB pointer 1 PLG56 131 204 CONNECTOR SOCKETS 1 PLG63 138 045 CONNECTOR SOCKETS 1 12 139 596 PANEL side lower 1 13 151 187 LATCH slide flush...

Страница 30: ...itional parts see Fig 7 3 33 149 657 PANEL front 1 120 304 BLANK snap in nyl 250mtg hole 6 119 951 BLANK snap in nyl 437mtg hole 4 107 983 BLANK snap in nyl 500mtg hole 2 024 103 BLANK snap in nyl 750...

Страница 31: ...p in nyl 250mtg hole 1 194 681 RUN IN CONTROL consisting of 1 140 789 SWITCH Reed 1 079 878 HOUSING 1 079 535 TERMINAL 4 079 531 CLAMP 1 7 180 650 PLATE control 1 8 133 344 PANEL option 1 9 197 153 SP...

Страница 32: ...OM 1583 Page 28 ST 142 601 F 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 8 9 24 27 28 20 21 19 22 23 26 25 26 Hardware is common and not available unless listed Figure 7 4 Boom Assembly...

Страница 33: ...16 079 030 WASHER lock stl ext tooth 750 1 1 17 174 754 BASE swivel boom consisting of 1 1 080 157 FITTING grease 1 8NPT 1 1 18 174 688 BRACKET mtg control tilt 1 1 142 804 LABEL Swingarc caution heav...

Страница 34: ...20 21 22 29 32 33 34 35 36 38 1 9 13 14 16 30 27 28 37 12 26 39 2 1 ST 801 456 A 5 6 7 42 15 23 25 24 31 41 40 See Table 7 1 For Drive Roll Wire Guide Kits Hardware is common and not available unless...

Страница 35: ...sn 2 21 182 155 SPRING cprsn 1 22 132 746 BUSHING spring 2 23 181 522 SHAFT spring 1 24 132 747 CARRIER shaft 1 25 133 739 WASHER flat 375 ID x 625 OD x 062 1 26 183 330 KNOB extension 1 27 PC51 198 0...

Страница 36: ...nsisting of 1 8 166 594 LABEL caution falling wire reel can cause damage 1 9 168 103 NUT spanner spool support 1 10 057 971 WASHER flat stl keyed 1 500dia x 125thk 1 11 010 233 SPRING cprsn 970 OD x 1...

Страница 37: ...41 053 703 151 058 132 961 151 074 053 709 7 64 in 110 in 2 8 mm 151 042 053 705 132 962 151 075 053 711 151 059 1 8 in 125 in 3 2 mm 151 043 053 707 151 060 132 963 151 076 053 712 Fraction Metric Wi...

Страница 38: ...OM 1583 Page 34 Notes...

Страница 39: ...ting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate 185 Spoolmate 250 Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as...

Страница 40: ...complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGEN...

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