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Effective January 1, 2011

(Equipment with a serial number preface of MB or newer)

This limited warranty supersedes all previous Miller warranties and is exclusive with no other

guarantees or warranties expressed or implied.

LIMITED WARRANTY − Subject to the terms and conditions
below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its
original retail purchaser that new Miller equipment sold after the
effective date of this limited warranty is free of defects in material
and workmanship at the time it is shipped by Miller. THIS
WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE
WARRANTIES OF MERCHANTABILITY AND FITNESS.

Within the warranty periods listed below, Miller will repair or replace
any warranted parts or components that fail due to such defects in
material or workmanship. Miller must be notified in writing within
thirty (30) days of such defect or failure, at which time Miller will
provide instructions on the warranty claim procedures to be
followed.

Miller shall honor warranty claims on warranted equipment listed
below in the event of such a failure within the warranty time
periods. All warranty time periods start on the delivery date of the
equipment to the original end-user purchaser, and not to exceed
one year after the equipment is shipped to a North American
distributor or eighteen months after the equipment is shipped to an
International distributor.

1.

5 Years Parts — 3 Years Labor
*

Original main power rectifiers only to include SCRs,
diodes, and discrete rectifier modules

2.

3 Years — Parts and Labor
*

Engine Driven Welding Generators
(NOTE: Engines are warranted separately by the
engine manufacturer.)

*

Inverter Power Sources (Unless Otherwise Stated)

*

Plasma Arc Cutting Power Sources

*

Process Controllers

*

Semi-Automatic and Automatic Wire Feeders

*

Smith 30 Series Flowgauge and Flowmeter
Regulators (No Labor)

*

Transformer/Rectifier Power Sources

*

Water Coolant Systems (Integrated)

3.

2 Years — Parts
*

Auto-Darkening Helmet Lenses (No Labor)

4.

1 Year — Parts and Labor Unless Specified
*

Automatic Motion Devices

*

CoolBelt and CoolBand Blower Unit (No Labor)

*

External Monitoring Equipment and Sensors

*

Field Options
(NOTE: Field options are covered for the remaining
warranty period of the product they are installed in, or
for a minimum of one year — whichever is greater.)

*

Flowgauge and Flowmeter Regulators (No Labor)

*

RFCS Foot Controls (Except RFCS-RJ45)

*

Fume Extractors

*

HF Units

*

ICE Plasma Cutting Torches (No Labor)

*

Induction Heating Power Sources, Coolers, and
Electronic Controls/Recorders

*

Load Banks

*

Motor Driven Guns (w/exception of Spoolmate
Spoolguns)

*

PAPR Blower Unit (No Labor)

*

Positioners and Controllers

*

Racks

*

Running Gear/Trailers

*

Spot Welders

*

Subarc Wire Drive Assemblies

*

Water Coolant Systems (Non-Integrated)

*

Weldcraft-Branded TIG Torches (No Labor)

*

Wireless Remote Foot/Hand Controls and Receivers

*

Work Stations/Weld Tables (No Labor)

5.

6 Months — Parts
*

Batteries

*

Bernard Guns (No Labor)

*

Tregaskiss Guns (No Labor)

6.

90 Days — Parts
*

Accessory (Kits)

*

Canvas Covers

*

Induction Heating Coils and Blankets, Cables, and
Non-Electronic Controls

*

M-Guns

*

MIG Guns and Subarc (SAW) Guns

*

Remote Controls and RFCS-RJ45

*

Replacement Parts (No labor)

*

Roughneck Guns

*

Spoolmate Spoolguns

Miller’s True Blue

®

 Limited Warranty shall not apply to:

1.

Consumable components; such as contact tips,
cutting nozzles, contactors, brushes, relays, work
station table tops and welding curtains, or parts that
fail due to normal wear. (Exception: brushes and
relays are covered on all engine-driven products.)

2.

Items furnished by Miller, but manufactured by others,
such as engines or trade accessories. These items are
covered by the manufacturer’s warranty, if any.

3.

Equipment that has been modified by any party other than
Miller, or equipment that has been improperly installed,
improperly operated or misused based upon industry
standards, or equipment which has not had reasonable
and necessary maintenance, or equipment which has
been used for operation outside of the specifications for
the equipment.

MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND
USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS
TRAINED AND EXPERIENCED IN THE USE AND
MAINTENANCE OF WELDING EQUIPMENT.

In the event of a warranty claim covered by this warranty, the
exclusive remedies shall be, at Miller’s option: (1) repair; or (2)
replacement; or, where authorized in writing by Miller in
appropriate cases, (3) the reasonable cost of repair or
replacement at an authorized Miller service station; or (4) payment
of or credit for the purchase price (less reasonable depreciation
based upon actual use) upon return of the goods at customer’s risk
and expense. Miller’s option of repair or replacement will be F.O.B.,
Factory at Appleton, Wisconsin, or F.O.B. at a Miller authorized
service facility as determined by Miller. Therefore no
compensation or reimbursement for transportation costs of any
kind will be allowed.

TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR
DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF
PROFIT), WHETHER BASED ON CONTRACT, TORT OR ANY
OTHER LEGAL THEORY.

ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND
ANY IMPLIED WARRANTY, GUARANTY OR
REPRESENTATION AS TO PERFORMANCE, AND ANY
REMEDY FOR BREACH OF CONTRACT TORT OR ANY
OTHER LEGAL THEORY WHICH, BUT FOR THIS PROVISION,
MIGHT ARISE BY IMPLICATION, OPERATION OF LAW,
CUSTOM OF TRADE OR COURSE OF DEALING, INCLUDING
ANY IMPLIED WARRANTY OF MERCHANTABILITY OR
FITNESS FOR PARTICULAR PURPOSE, WITH RESPECT TO
ANY AND ALL EQUIPMENT FURNISHED BY MILLER IS
EXCLUDED AND DISCLAIMED BY MILLER.

Some states in the U.S.A. do not allow limitations of how long an
implied warranty lasts, or the exclusion of incidental, indirect,
special or consequential damages, so the above limitation or
exclusion may not apply to you. This warranty provides specific
legal rights, and other rights may be available, but may vary from
state to state.

In Canada, legislation in some provinces provides for certain
additional warranties or remedies other than as stated herein, and
to the extent that they may not be waived, the limitations and
exclusions set out above may not apply. This Limited Warranty
provides specific legal rights, and other rights may be available,
but may vary from province to province.

 

Содержание SuitCase X-TREME 8 OS

Страница 1: ...SuitCase X TREME 8 OS OM 244 596J 2011 12 Processes Description MIG GMAW Welding Flux Cored FCAW Welding Wire Feeder File MIG GMAW Visit our website at www MillerWelds com R...

Страница 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...NS 11 3 1 Symbols And Definitions 11 SECTION 4 INSTALLATION 12 4 1 Serial Number And Rating Label Location 12 4 2 Specifications 12 4 3 Gun Recommendation Table 12 4 4 Equipment Connection Diagram 12...

Страница 4: ......

Страница 5: ...ds when in cramped positions such as sitting kneeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following eq...

Страница 6: ...ums or pipes unless they are properly prepared according to AWS F4 1 and AWS A6 0 see Safety Standards D Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as gasoli...

Страница 7: ...NG PARTS can injure D Keep away from moving parts such as fans D Keep all doors panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards...

Страница 8: ...ntion During Welding Cutting and Other Hot Work NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Healt...

Страница 9: ...utilisation d une source lectrique courant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est quip D D autres consignes de s curit sont n cessaires dans les con...

Страница 10: ...ine et des bottes de protection LE SOUDAGE peut provoquer un incendie ou une explosion Le soudage effectu sur des conteneurs ferm s tels que des r servoirs tambours ou des conduites peut provoquer leu...

Страница 11: ...eur D Utiliser les quipements corrects les bonnes proc dures et suffi samment de personnes pour soulever et d placer les bouteilles D Lire et suivre les instructions sur les bouteilles de gaz comprim...

Страница 12: ...der seulement des personnes qualifi es familiaris es avec des quipements lectroniques de faire fonctionner l installa tion D L utilisateur est tenu de faire corriger rapidement par un lectricien quali...

Страница 13: ...t Q and Part 1926 Subpart J from U S Government Printing Office Super intendentof Documents P O Box 371954 Pittsburgh PA 15250 7954 phone 1 866 512 1800 there are 10 OSHA Regional Offices phone for Re...

Страница 14: ...OM 244 596 Page 10...

Страница 15: ...lts X Duty Cycle Wire Feed Percent IP Degree Of Protec tion Input Cold Jog Inch To wards Workpiece Purge By Gas Fast Constant Current Circuit Breaker Constant Voltage Slow Trigger Hold Off Trigger Hol...

Страница 16: ...4 5 kg 8 in 203 mm Length 18 in 457 mm Width 7 1 4 in 184 mm Height 12 3 4 in 324 mm 30 lb 13 6 kg Maximum gun length is 10 ft for solid steel 062 in wire 4 3 Gun Recommendation Table Process Gun GMAW...

Страница 17: ...is as close to drive rolls as possible without touching Tighten screw Aligning Wire Guide And Drive Rolls View is from top of drive rolls look ing down with pressure assembly open 6 Drive Roll Securi...

Страница 18: ...5 Gun Locking Tab Loosen knob insert gun end into block Position power pin as close as possible to drive rolls without touching Align the gun power pin groove with the gun locking tab Tighten knob 6 G...

Страница 19: ...linder when fin ished welding Tools Needed 5 8 in 1 Rear View 2 3 4 4 8 Connecting Weld Cable Turn Off wire feeder and welding power source Stop engine on welding generator 1 User Supplied Weld Cable...

Страница 20: ...ycle AWG mm2 100 4 20 4 20 4 20 3 30 2 35 1 50 1 0 60 1 0 60 150 3 30 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 3 0 95 200 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 4 0 120 250 2 35 1 50 1 0 60 2 0 70 3 0...

Страница 21: ...hrough guides into gun Close and tighten pressure assem bly Press jog switch until wire comes out gun To set the proper drive roll tension release the tension on the drive rolls Position gun at about...

Страница 22: ...ches Per Minute Displays Wire Speed in Inches per Minute Wire Speed Meters Per Minute Displays Wire Speed in Meters per Minute Information OFF Information is not displayed Information ON With switch i...

Страница 23: ...eset gas flow rate at the flowmeter 5 Trigger Hold Switch Optional Trigger hold allows operator to weld without holding gun trigger To use trigger hold function place trigger hold switch in the ON pos...

Страница 24: ...OM 244 596 Page 20 5 2 Gun Consumables Information 235 264 A Notes...

Страница 25: ...rds 6 Months Clean Drive Rolls Blow Out Or Vacuum Inside 6 2 Overload Protection And Thermostat Protection Ref 804 855 A Turn Off wire feeder and welding power source Stop engine on welding generator...

Страница 26: ...start is not on motor will switch to slower speed if current is not sensed by HD1 When soft start is on motor will run slow until weld current is sensed by HD1 Hub tension set too high see Section 4 1...

Страница 27: ...switch settings on Display board PC20 see Section 4 11 Check Motor Control PC1 and connections replace if necessary 6 4 Diagnostics Error Indicators Shown On Display RED LED on Motor Board PC1 Error H...

Страница 28: ...OM 244 596 Page 24 SECTION 7 ELECTRICAL DIAGRAM 249 007 C Figure 7 1 Circuit Diagram For Wire Feeder...

Страница 29: ...OM 244 596 Page 25 Notes...

Страница 30: ...CTION 8 PARTS LIST Hardware is common and not available unless listed 7 4 5 2 3 1 Fig 8 2 6 23 9 10 8 11 12 19 17 20 21 22 18 24 60 61 62 66 65 22 67 63 68 64 13 14 16 15 Figure 8 1 Exploded View Of S...

Страница 31: ...247 710 Wire Strd 12Ga Blk 600v 105C 65x30 Ep 187Od 16 ft 208 820 Clamp Work 1 3 221 998 Cable Trigger 25 In Includes 1 PLG6 115 094 Housing Plug Skts Service Kit 1 049 445 Cable Port No 18 2 C Type S...

Страница 32: ...Plate 1 28 081 895 Nut 010 32 Rubber 75Dia 81l Insert In 38Hole 3 29 200 613 Stand Off No 10 32 X 1 835 Lg 500 Hex Stl Fem 2 30 244 551 Insulator Motor 1 31 200 814 Hose Assy Sae 187 Id X 410 Od X 17...

Страница 33: ...56 Label Warning Electric Shock And Pinch Wordless 1 222 306 Label Warning General Precautionary Static Vert 2 PLG3 130 203 Housing Plug Skts Service Kit 1 PLG4 131 054 Housing Rcpt Skts Service Kit 1...

Страница 34: ...ock 1 3 222 797 Blank Snap In Nyl Rect Mtg Hole Black Standard For Units Not Equipped With Trigger Hold 1 4 S4 217 932 Switch Rocker SPST 4VA 28VDC On None Off 187 Ter Optional 1 5 S2 216 295 Switch R...

Страница 35: ...in 045 in 052 in 062 in 0 6 mm 0 8 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 1 2 mm 1 3 mm 1 6 mm 087 130 053 695 053 700 053 697 053 698 053 699 072 000 0...

Страница 36: ...Notes Over 80 000 trained since 1930 400 Trade Square East Troy Ohio 45373 1 800 332 9448 www welding org Start Your Professional Welding Career Now...

Страница 37: ...mm 10 mm 5 16 in 3125 in 1 2 in 9 16 in 8 mm 3150 in 14 mm 14 mm 3 8 in 375 in 9 16 in 5 8 in 10 mm 3937 in 17 mm 17 mm 7 16 in 4375 in 5 8 in 3 4 in 12 mm 4724 in 19 mm 19 mm 1 2 in 500 in 3 4 in 13...

Страница 38: ...auge 063 in 22 Gauge 031 in 24 Gauge 025 in 20 Gauge 037 in 18 Gauge 050 in 14 Gauge 078 in 1 8 in 125 in 3 16 in 188 in 1 4 in 25 in 5 16 in 313 in 3 8 in 375 in 1 2 in 5 in MATERIAL THICKNESS REFERE...

Страница 39: ...ers Work Stations Weld Tables No Labor 5 6 Months Parts Batteries Bernard Guns No Labor Tregaskiss Guns No Labor 6 90 Days Parts Accessory Kits Canvas Covers Induction Heating Coils and Blankets Cable...

Страница 40: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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