Miller Electric Shopmaster 300 AC/DC Скачать руководство пользователя страница 5

OM-322 Page 1

SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING

som _nd_4/98

1-1.

Symbol Usage

Means Warning! Watch Out! There are possible hazards
with this procedure! The possible hazards are shown in
the adjoining symbols.

Y

Marks a special safety message.

.

Means “Note”; not safety related.

This group of symbols means Warning! Watch Out! possible
ELECTRIC SHOCK, MOVING PARTS, and HOT PARTS hazards.
Consult symbols and related instructions below for necessary actions
to avoid the hazards.

1-2.

Arc Welding Hazards

Y

The symbols shown below are used throughout this manual to
call attention to and identify possible hazards. When you see
the symbol, watch out, and follow the related instructions to
avoid the hazard. The safety information given below is only
a summary of the more complete safety information found in
the Safety Standards listed in Section 1-4. Read and follow all
Safety Standards.

Y

Only qualified persons should install, operate, maintain, and
repair this unit.

Y

During operation, keep everybody, especially children, away.

ELECTRIC SHOCK can kill.

Touching live electrical parts can cause fatal shocks
or  severe burns. The electrode and work circuit is
electrically live whenever the output is on. The input
power circuit and machine internal circuits are also

live when power is on. In semiautomatic or automatic wire welding, the
wire, wire reel, drive roll housing, and all metal parts touching the
welding wire are electrically live. Incorrectly installed or improperly
grounded equipment is a hazard.

D

Do not touch live electrical parts.

D

Wear dry, hole-free insulating gloves and body protection.

D

Insulate yourself from work and ground using dry insulating mats
or covers big enough to prevent any physical contact with the work
or ground.

D

Do not use AC output in damp areas, if movement is confined, or if
there is a danger of falling.

D

Use AC output ONLY if required for the welding process.

D

If AC output is required, use remote output control if present on
unit.

D

Disconnect input power or stop engine before installing or
servicing this equipment. Lockout/tagout input power according to
OSHA 29 CFR 1910.147 (see Safety Standards).

D

Properly install and ground this equipment according to its
Owner’s Manual and national, state, and local codes.

D

Always verify the supply ground – check and be sure that input
power cord ground wire is properly connected to ground terminal in
disconnect box or that cord plug is connected to a properly
grounded receptacle outlet.

D

When making input connections, attach proper grounding conduc-
tor first – double-check connections.

D

Frequently inspect input power cord for damage or bare wiring –
replace cord immediately if damaged – bare wiring can kill.

D

Turn off all equipment when not in use.

D

Do not use worn, damaged, undersized, or poorly spliced cables.

D

Do not drape cables over your body.

D

If earth grounding of the workpiece is required, ground it directly
with a separate cable.

D

Do not touch electrode if you are in contact with the work, ground,
or another electrode from a different machine.

D

Use only well-maintained equipment. Repair or replace damaged
parts at once. Maintain unit according to manual.

D

Wear a safety harness if working above floor level.

D

Keep all panels and covers securely in place.

D

Clamp work cable with good metal-to-metal contact to workpiece
or worktable as near the weld as practical.

D

Insulate work clamp when not connected to workpiece to prevent
contact with any metal object.

D

Do not connect more than one electrode or work cable to any
single weld output terminal.

SIGNIFICANT DC VOLTAGE exists after removal of
input power on inverters.

D

Turn Off inverter, disconnect input power, and discharge input
capacitors according to instructions in Maintenance Section
before touching any parts.

Welding produces fumes and gases. Breathing
these fumes and gases can be hazardous to your
health.

FUMES AND GASES can be hazardous.

D

Keep your head out of the fumes. Do not breathe the fumes.

D

If inside, ventilate the area and/or use exhaust at the arc to remove
welding fumes and gases.

D

If ventilation is poor, use an approved air-supplied respirator.

D

Read the Material Safety Data Sheets (MSDSs) and the
manufacturer’s instructions for metals, consumables, coatings,
cleaners, and degreasers.

D

Work in a confined space only if it is well ventilated, or while
wearing an air-supplied respirator. Always have a trained watch-
person nearby. Welding fumes and gases can displace air and
lower the oxygen level causing injury or death. Be sure the breath-
ing air is safe.

D

Do not weld in locations near degreasing, cleaning, or spraying op-
erations. The heat and rays of the arc can react with vapors to form
highly toxic and irritating gases.

D

Do not weld on coated metals, such as galvanized, lead, or
cadmium plated steel, unless the coating is removed from the weld
area, the area is well ventilated, and if necessary, while wearing an
air-supplied respirator. The coatings and any metals containing
these elements can give off toxic fumes if welded.

Содержание Shopmaster 300 AC/DC

Страница 1: ...ster 300 AC DC Processes Description TIG GTAW Welding Stick SMAW Welding Flux Cored FCAW Welding Arc Welding Power Source OM 322 203 118A April 2002 MIG GMAW Welding Visit our website at www MillerWel...

Страница 2: ...value established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself again...

Страница 3: ...NSTALLATION 9 2 1 Specifications 9 2 2 Volt Ampere Curves 9 2 3 Duty Cycle And Overheating 10 2 4 Selecting A Location 11 2 5 Dimensions And Weights 11 2 6 Weld Output Terminals And Selecting Cable Si...

Страница 4: ......

Страница 5: ...that cord plug is connected to a properly grounded receptacle outlet D When making input connections attach proper grounding conduc tor first double check connections D Frequently inspect input power...

Страница 6: ...lding wire at contact tip when not in use D Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap D Remove any combustibles such as a butane light...

Страница 7: ...intained D Keep high frequency source doors and panels tightly shut keep spark gaps at correct setting and use grounding and shielding to minimize the possibility of interference ARC WELDING can cause...

Страница 8: ...a human health hazard However studies are still going forth and evidence continues to be examined Until the final conclusions of the research are reached you may wish to minimize your exposure to ele...

Страница 9: ...ation est bien raccord la borne de terre du sectionneur ou que la fiche du cordon est raccord e une prise correctement mise la terre D En effectuant les raccordements d entr e fixer d abord le conduct...

Страница 10: ...des v tements de protection d pourvus d huile tels que des gants en cuir une chemise en mat riau lourd des pantalons sans re vers des chaussures hautes et un couvre chef D Avant de souder retirer tou...

Страница 11: ...rements et dispositifs de protection LE RAYONNEMENT HAUTE FR QUENCE H F risque de provoquer des interf rences D Le rayonnement haute frequence peut provoquer des interf rences avec les quipements de r...

Страница 12: ...hamps magn tiques basse fr quence Le courant de soudage pendant son passage dans les c bles de sou dage causera des champs lectromagn tiques Il y a eu et il y a encore un certain souci propos de tels...

Страница 13: ...s AC 85 4 6 74 4 37 2 29 1 6 16 8 0 91 8 2 0 58 60 Hz NEMA Class II 50 300 CC 68 Volts DC 105 4 6 91 4 46 2 36 1 6 20 9 0 91 13 6 0 58 Amperes 32 Volts DC 50 Duty Cycle CV 40 Volts DC 103 7 90 6 2 45...

Страница 14: ...erheating If unit overheats thermostat opens output stops and cooling fan runs Wait fifteen minutes for unit to cool Reduce amperage or duty cycle be fore welding Y Exceeding duty cycle can damage uni...

Страница 15: ...label to determine input power needs 4 Line Disconnect Device Locate unit near correct input pow er supply Y Special installation may be required where gasoline or volatile liquids are present see NE...

Страница 16: ...0 2 4 0 802 933 FCAW GMAW 500 2 0 3 0 4 0 2 2 0 2 3 0 2 4 0 3 3 0 3 3 0 Weld cable size AWG is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere S 0...

Страница 17: ...ommended Standard Fuse Or Circuit Breaker Rating In Amperes Circuit Breaker1 Time Delay 2 125 110 50 45 Normal Operating 3 150 125 70 50 Min Input Conductor Size In AWG Kcmil 4 6 8 10 Max Recommended...

Страница 18: ...Select size and length using Section 2 9 4 Line Disconnect Device Select type and size of overcurrent protection using Section 2 9 Reinstall side panel Y Special installation may be required where gas...

Страница 19: ...ge Control Switch Switch selects front panel or remote amperage voltagecontrol For remote amperage voltage control front panel control setting is the maximum output available For example If front pane...

Страница 20: ...Clean And Tighten Weld Terminals 6 Months Blow Out Or Vacuum Inside During Heavy Service Clean Monthly OR 4 2 Circuit Breakers CB1 And CB2 Ref 802 932 Ref S 143 930 A 1 Circuit Breaker CB1 If CB1 open...

Страница 21: ...proper size and type of weld cable see Section 2 6 Clean and tighten all weld connections Check position of Output Selector switch see Section Figure 3 1 Have Factory Authorized Service Agent check co...

Страница 22: ...OM 322 Page 18 SECTION 5 ELECTRICAL DIAGRAM Figure 5 1 Circuit Diagram...

Страница 23: ...OM 322 Page 19 203 057 B...

Страница 24: ...OM 322 Page 20 SECTION 6 PARTS LIST 802 882 9 6 1 2 3 19 FIG 6 4 21 22 23 FIG 6 2 3 4 5 7 8 10 11 12 17 24 13 14 26 25 20 18 16 15 27 Figure 6 1 Main Assembly...

Страница 25: ...4 CR1 110386 RELAY ENCL 24VAC DPDT 5A 120VAC 8PIN 1 1 15 203066 BRACKET XFMR REACTOR 1 1 16 203064 BRACKET RECTIFIER 1 1 17 T1 203053 XFMR POWER MAIN 200 230 460 1 17 T1 203268 XFMR POWER MAIN 230 460...

Страница 26: ...OM 322 Page 22 802 885 Hardware is common and not available unless listed 17 18 19 1 2 3 4 5 5 6 7 8 9 10 11 6 12 13 11 14 12 15 16 20 21 Figure 6 2 Panel Front w Components...

Страница 27: ...STR DX GRD 2P3W 15A 125V 5 15R 1 1 14 C13 16 128750 CAPACITOR CER DISC 1 UF 500 VDC W TERMS 4 4 15 203060 PANEL FRONT 1 1 16 097922 KNOB POINTER 875 DIA X 250 ID W SET SCREWSPLSTC 1 1 17 203 010 LABEL...

Страница 28: ...4 203065 BRACKET MTG CAPACITOR 2 2 5 082902 STRIP MTG CENTER CAPACIT0R 1 1 6 191374 CAPACITOR ELCTLT 30000 UF 45 VDC CAN 1 75 DIA 8 8 7 R4 119998 RESISTOR WW FXD 300 W 5 OHM 1 1 8 180165 BLADE FAN 14...

Страница 29: ...Notes...

Страница 30: ...Notes...

Страница 31: ...tting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate Spoolguns Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as contact...

Страница 32: ...complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGEN...

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