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S-62 & S-64

Processes

Description

MIG (GMAW) Welding

Flux Cored (FCAW) Welding
(Gas- and Self-Shielding)

Submerged (SAW) Welding

Wire Feeder

(Use with CV Power Sources)

OM-1579

133 566V

September 2001

Visit our website at

www.MillerWelds.com

Содержание S-62

Страница 1: ...esses Description MIG GMAW Welding Flux Cored FCAW Welding Gas and Self Shielding Submerged SAW Welding Wire Feeder Use with CV Power Sources OM 1579 133 566V September 2001 Visit our website at www M...

Страница 2: ...alue established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself agains...

Страница 3: ...ifications 11 SECTION 4 INSTALLATION 11 4 1 Site Selection 11 4 2 Gun Recommendation Table 12 4 3 Equipment Connection Diagrams 12 4 4 Rear Panel Connections And Rotating Drive Assembly 13 4 5 14 Pin...

Страница 4: ...s 89 392 EEC 91 368 EEC 93 C 133 04 93 68 EEC Standards Arc Welding Equipment Part I Welding Power Sources IEC 60974 1 September 1998 Second Edition Arc Welding Equipment Wirefeed Systems IEC 974 5 Se...

Страница 5: ...that cord plug is connected to a properly grounded receptacle outlet D When making input connections attach proper grounding conduc tor first double check connections D Frequently inspect input power...

Страница 6: ...lding wire at contact tip when not in use D Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap D Remove any combustibles such as a butane light...

Страница 7: ...aintained D Keep high frequency source doors and panels tightly shut keep spark gaps at correct setting and use grounding and shielding to minimize the possibility of interference ARC WELDING can caus...

Страница 8: ...s a human health hazard However studies are still going forth and evidence continues to be examined Until the final conclusions of the research are reached you may wish to minimize your exposure to el...

Страница 9: ...tation est bien raccord la borne de terre du sectionneur ou que la fiche du cordon est raccord e une prise correctement mise la terre D En effectuant les raccordements d entr e fixer d abord le conduc...

Страница 10: ...r des v tements de protection d pourvus d huile tels que des gants en cuir une chemise en mat riau lourd des pantalons sans re vers des chaussures hautes et un couvre chef D Avant de souder retirer to...

Страница 11: ...vrements et dispositifs de protection LE RAYONNEMENT HAUTE FR QUENCE H F risque de provoquer des interf rences D Le rayonnement haute frequence peut provoquer des interf rences avec les quipements de...

Страница 12: ...champs magn tiques basse fr quence Le courant de soudage pendant son passage dans les c bles de sou dage causera des champs lectromagn tiques Il y a eu et il y a encore un certain souci propos de tels...

Страница 13: ...fumes can be hazardous to your health 2 1 Keep your head out of the fumes 2 2 Use forced ventilation or local exhaust to remove the fumes 2 3 Use ventilating fan to remove fumes 3 Welding sparks can c...

Страница 14: ...only on CE products Note A Amperes V Volts AlternatingCurrent X Duty Cycle IP Degree Of Protection Hz Hertz Circuit Breaker Wire Feed Jog Output Trigger Line Connection Press To Set Press To Reset Tr...

Страница 15: ...To 35 6 mpm 023 To 1 8 in 0 6 To 3 2 mm Max Spool Weight 60 lb 27 kg 100 Volts 750 Amperes 100 Duty Cycle IP 21 Length 26 1 2 in 673 mm Width 14 in 356 mm Height 14 in 356 mm 45 lb 20 kg SECTION 4 INS...

Страница 16: ...FC 1260 Or FC 1150 4 3 Equipment Connection Diagrams 152 319 B 152 320 C 1 Welding Power Source 2 Contactor Control Power Cord 3 Positive Weld Cable 4 Negative Weld Cable 5 Workpiece 6 Gun 7 Wire Fee...

Страница 17: ...ing Gas Valve Fitting Requires fitting with 5 8 18 right hand threads 3 Optional Current Sensor Connection 4 Power Switch 5 14 Pin Cord 6 Weld Cable 7 Weld Cable Terminal 8 Drive Assembly To rotate th...

Страница 18: ...bility Standard All 023 To 5 64 in 0 6 To 2 mm 50 To 780 ipm 1 3 To 19 8 mpm Standard All 3 32 To 7 64 in 2 4 To 2 8 mm 50 To 700 ipm 1 3 To 17 8 mpm Standard All 1 8 in 3 2 mm 50 To 300 ipm 1 3 To 7...

Страница 19: ...will generally give the best performancefor these types of wires To adjust drive roll pressure hold nozzle about 2 in 51 mm from nonconductive surface and press gun trigger to feed wire against surfa...

Страница 20: ...X Means switch can be in either position Means switch must be in this position Spot Time Range Selection Option Interface Standard Settings 1 4 in 4 9 Optional Equipment DIP Switch Settings 1 2 3 4 5...

Страница 21: ...hedule B Indicator Light Optional 6 Schedule B Voltage Control Optional 7 Schedule B Wire Speed Control Op tional 8 Press To Set Button Optional Press and hold button to preset Schedule B wire feed sp...

Страница 22: ...Burnback Control Control adjusts time welding wire is energized after wire feed stops 6 Run In Control Control sets run in wire speed be fore arc initiation 7 Postflow Control Control sets time gas fl...

Страница 23: ...feed after trig ger is released and trigger hold is not on Check for a short between welding gun trigger leads and weld cable Repair short or replace welding gun Gas valve in feeder is rattling loudl...

Страница 24: ...OM 1579 Page 20 SECTION 7 ELECTRICAL DIAGRAM Figure 7 1 Circuit Diagram...

Страница 25: ...OM 1579 Page 21 196 503 A...

Страница 26: ...ge 22 SECTION 8 PARTS LIST Fig 8 4 Fig 8 2 1 2 3 4 5 7 8 9 6 7 10 11 12 18 14 19 22 23 24 25 26 27 6 20 21 ST 136 987 K 13 15 16 17 18 Hardware is common and not available unless listed Figure 8 1 Mai...

Страница 27: ...6 138 113 SPACER stl 500 OD x 12ga wall x 625 1 17 010 667 SCREW cap stl sch 250 20 x 2 250 1 18 156 243 CLAMP motor top 1 19 083 639 WEATHERSTRIPPING adh 125 x 1 500 order by ft 1ft 20 145 639 STRIP...

Страница 28: ...Ref ST 142 438 G See option that is applicable 1 2 4 3 5 6 7 Fig 8 3 8 9 11 12 13 14 15 20 19 18 17 16 21 22 23 24 25 9 26 10 29 30 28 31 27 Hardware is common and not available unless listed Figure...

Страница 29: ...S 1 PLG44 115 094 CONNECTOR SOCKETS 1 PLG5 130 203 CONNECTOR SOCKETS 1 PLG62 131 055 CONNECTOR SOCKETS 1 PLG64 167 361 CONNECTOR SOCKETS 1 R6 75 603 856 POTENTIOMETER 10 2 2 097 922 KNOB pointer 1 PLG...

Страница 30: ...922 KNOB pointer 1 See Fig 8 3 for additional parts 1 29 149 657 PANEL front 1 30 097 922 KNOB pointer 1 31 NAMEPLATE 1 120 304 BLANK 250mtg hole 6 119 951 BLANK 437mtg hole 4 107 983 BLANK 500mtg ho...

Страница 31: ...in nyl 250mtg hole 1 194 681 RUN IN CONTROL consisting of 1 140 789 SWITCH Reed 1 079 878 HOUSING 1 079 535 TERMINAL 4 079 531 CLAMP 1 7 180 650 PLATE control 1 8 133 344 PANEL option 1 9 197 153 SPA...

Страница 32: ...OM 1579 Page 28 See Table 8 1 For Drive Roll Wire Guide Kits Hardware is common and not available unless listed 802 458 Figure 8 4 Drive Assembly Wire...

Страница 33: ...182 155 SPRING 1 2 19 132 746 BUSHING spring 1 2 20 181 522 SHAFT spring 1 1 21 132 747 CARRIER shaft 1 1 22 133 739 WASHER flat buna 375 ID x 625 OD x 062thk 1 1 23 183 330 KNOB w extension 1 1 24 P...

Страница 34: ...703 151 067 151 058 132 961 151 081 151 074 053 709 7 64 in 110 in 2 8 mm 151 050 151 042 053 705 151 068 132 962 151 082 151 075 053 711 151 059 1 8 in 125 in 3 2 mm 151 051 151 043 053 707 151 069 1...

Страница 35: ...ting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate 185 Spoolmate 250 Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as...

Страница 36: ...complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGEN...

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