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ARC WELDING SAFETY PRECAUTIONS

WARNING

PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN
AWAY. PACEMAKER WEARERS KEEP AWAY UNTIL CONSULTING YOUR DOCTOR.
In welding, as in most jobs, exposure to certain hazards occurs. Welding is safe when precautions are taken. The
safety information given below is only a summary of the more complete safety information that will be found in the
Safety Standards listed on the next page. Read and follow all Safety Standards.

HAVE ALL INSTALLATION, OPERATION, MAINTENANCE, AND REPAIR WORK PERFORMED ONLY BY
QUALIFIED PEOPLE.

ARC WELDING can be hazardous.

ELECTRIC SHOCK can kill.

Touching live electrical parts can cause fatal shocks
or  severe burns. The electrode and work circuit is
electrically live whenever the output is on. The input
power circuit and machine internal circuits are also
live when power is on. In semiautomatic or automatic
wire welding, the wire, wire reel, drive roll housing, and
all metal parts touching the welding wire are
electrically live. Incorrectly installed or improperly
grounded equipment is a hazard.

1. Do not touch live electrical parts.
2. Wear dry, hole-free insulating gloves and body protection.
3. Insulate yourself from work and ground using dry insulating mats

or covers big enough to prevent any physical contact with the
work or ground.

4. Disconnect input power or stop engine before installing or

servicing this equipment. Lockout/tagout input power according
to OSHA 29 CFR 1910.147 (see Safety Standards).

5. Properly install and ground this equipment according to its

Owner’s Manual and national, state, and local codes.

6. Always verify the supply ground – check and be sure that input

power cord ground wire is properly connected to ground terminal

in disconnect box or that cord plug is connected to a properly
grounded receptacle outlet.

7. When making input connections, attach proper grounding

conductor first – double-check connections.

8. Frequently inspect input power cord for damage or bare wiring –

replace cord immediately if damaged – bare wiring can kill.

9. Turn off all equipment when not in use.

10. Do not use worn, damaged, undersized, or poorly spliced cables.

11. Do not drape cables over your body.

12. If earth grounding of the workpiece is required, ground it directly

with a separate cable – do not use work clamp or work cable.

13. Do not touch electrode if you are in contact with the work, ground,

or another electrode from a different machine.

14. Use only well-maintained equipment. Repair or replace

damaged parts at once. Maintain unit according to manual.

15. Wear a safety harness if working above floor level.

16. Keep all panels and covers securely in place.

17. Clamp work cable with good metal-to-metal contact to workpiece

or worktable as near the weld as practical.

ARC RAYS can burn eyes and skin;
NOISE can damage hearing; FLYING
SLAG OR SPARKS can injure eyes.

Arc rays from the welding process produce intense
visible and invisible (ultraviolet and infrared) rays that
can burn eyes and skin. Noise from some processes
can damage hearing. Chipping, grinding, and welds
cooling throw off pieces of metal or slag.

NOISE

1. Use approved ear plugs or ear muffs if noise level is high.

ARC RAYS

2. Wear a welding helmet fitted with a proper shade of filter to

protect your face and eyes when welding or watching (see ANSI
Z49.1 and Z87.1 listed in Safety Standards).

3. Wear approved safety glasses with side shields.

4. Use protective screens or barriers to protect others from flash

and glare; warn others not to watch the arc.

5. Wear protective clothing made from durable, flame-resistant

material (wool and leather) and foot protection.

FUMES AND GASES can be hazardous
to your health.

Welding produces fumes and gases. Breathing these
fumes and gases can be hazardous to your health.

1. Keep your head out of the fumes. Do not breathe the fumes.
2. If inside, ventilate the area and/or use exhaust at the arc to

remove welding fumes and gases.

3. If ventilation is poor, use an approved air-supplied respirator.
4. Read the Material Safety Data Sheets (MSDSs) and the

manufacturer’s instruction for metals, consumables, coatings,
cleaners, and degreasers.

5. Work in a confined space only if it is well ventilated, or while

wearing an air-supplied respirator. Always have a trained
watchperson nearby. Welding fumes and gases can displace air
and lower the oxygen level causing injury or death. Be sure the
breathing air is safe.

6. Do not weld in locations near degreasing, cleaning, or spraying

operations. The heat and rays of the arc can react with vapors to
form highly toxic and irritating gases.

7. Do not weld on coated metals, such as galvanized, lead, or

cadmium plated steel, unless the coating is removed from the
weld area, the area is well ventilated, and if necessary, while
wearing an air-supplied respirator. The coatings and any metals
containing these elements can give off toxic fumes if welded.

CYLINDERS can explode if damaged.

Shielding gas cylinders contain gas under high
pressure. If damaged, a cylinder can explode. Since
gas cylinders are normally part of the welding
process, be sure to treat them carefully.

1. Protect compressed gas cylinders from excessive heat,

mechanical shocks, slag, open flames, sparks, and arcs.

2. Install cylinders in an upright position by securing to a stationary

support or cylinder rack to prevent falling or tipping.

3. Keep cylinders away from any welding or other electrical circuits.

4. Never drape a welding torch over a gas cylinder.
5. Never allow a welding electrode to touch any cylinder.
6. Never weld on a pressurized cylinder – explosion will result.
7. Use only correct shielding gas cylinders, regulators, hoses, and

fittings designed for the specific application; maintain them and
associated parts in good condition.

8. Turn face away from valve outlet when opening cylinder valve.
9. Keep protective cap in place over valve except when cylinder is

in use or connected for use.

10. Read and follow instructions on compressed gas cylinders,

associated equipment, and CGA publication P-1 listed in Safety
Standards.

Содержание MOG-200C

Страница 1: ...to the operator For help call your distributor or MILLER Electric Mfg Co P O Box 1079 Appleton WI 54912 414 734 9821 OWNER S MANUAL OM 805 079 869D May 1994 Multiple Operator Resistance Grids MOG For...

Страница 2: ...alue established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself agains...

Страница 3: ...ce intense visible and invisible ultraviolet and infrared rays that can burn eyes and skin Noise from some processes can damage hearing Chipping grinding and welds cooling throw off pieces of metal or...

Страница 4: ...nds and catch loose clothing 1 Keep all doors panels covers and guards closed and securely in place 2 Stop engine before installing or connecting unit 3 Have only qualified people remove guards or cov...

Страница 5: ...To reduce magnetic fields in the workplace use the following procedures 1 Keep cables close together by twisting or taping them 2 Arrange cables to one side and away from the operator 3 Do not coil or...

Страница 6: ......

Страница 7: ...can injure Keep away from moving parts Keep all panels and covers closed when operating 3 Turn Off switch when using high frequency Figure 1 1 Safety Information SECTION 2 SPECIFICATIONS Table 2 1 Re...

Страница 8: ...o unit Do not block or filter airflow Warranty is void if any type of filter is used FUMES can be hazardous LACK OF FRESH AIR AND PROPER VENTILATION can be harmful Do not breathe welding fumes Place u...

Страница 9: ...hole size for connecting to common work electrode hold er s and weld output terminals if applicable 5 Common Work Connection Connect work cable to common work according to codes 6 Insulated Electrode...

Страница 10: ...ure by tapping pin into place Tools Needed 7 32 in 1 1 in 2 4 26 mm 3 5 6 Figure 3 4 Female Camlok Connector Assembly sb6 4 11 92 ST 155 015 1 Weld Output Cable Strip insulation as shown 2 Copper Stri...

Страница 11: ...flammable material Watch for fire keep extinguisher nearby Do not locate unit over combustible surfaces Do not weld on closed containers Allow work and equipment to cool before handling ARC RAYS can...

Страница 12: ...T VOLTS exists between electrode holders of opposite polarity Do not touch live electrical parts Do not touch electrode holders of opposite polarity at the same time Separate electrode holders of oppo...

Страница 13: ...ne Amperage Control Use control to add amperage in 5 ampere steps to weld output In Example Total Amperage Output 122 5 A 100 A 20 A 2 5 A 2 3 1 Figure 4 5 Amperage Controls Begin Welding ssb7 1 9 92...

Страница 14: ...severe burns Allow cooling period before maintaining or servicing Maintenance to be performed only by qualified persons swarn8 1 2 93 5 1 Routine Maintenance Turn Off all power before maintaining Ref...

Страница 15: ...ation 5 3 Troubleshooting WARNING ELECTRIC SHOCK can kill Do not touch live electrical parts Turn Off welding power source and disconnect input power before inspecting maintaining or servicing HOT PAR...

Страница 16: ...OM 805 Page 10 SECTION 6 ELECTRICAL DIAGRAMS SA 162 468 Figure 6 1 Circuit Diagram For Models Without Polarity Switch SA 047 615 C Figure 6 2 Circuit Diagram For Models With Polarity Switch...

Страница 17: ...OM 805 Page 11 NOTES...

Страница 18: ...RTS LIST 2 3 4 5 6 7 8 9 10 11 1 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 SD 080 149 D Figure 7 1 Complete Assembly MOG 2...

Страница 19: ...e 1 17 059 764 HANDLE carrying 4 4 18 010 853 FASTENER scr sltd hd No 2 1 1 19 010 855 RETAINER screw No 2 1 1 20 010 854 NUT speed No 2 clip on 1 1 21 059 780 PANEL rear 1 21 110 705 PANEL rear 1 22...

Страница 20: ...ITCH tgl SPDT 15A 125VAC 1 1 49 059 933 WASHER flat mica 750 ID x 1 500 OD x 030thk 2 2 50 R7 059 932 RESISTOR WW fxd 175W 20 ohm 1 1 51 057 430 WASHER ctrg spcl No 18 1 1 52 081 016 BRACKET mtg resis...

Страница 21: ...OM 805 Page 15 Notes...

Страница 22: ...OM 805 Page 16 Notes...

Страница 23: ...ting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate 185 Spoolmate 250 Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as...

Страница 24: ...complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGEN...

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