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2121 Blount Road, Pompano Beach, FL 33069        MileMarker.com        1.800.886.8647

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SAFETY WARNINGS

READ INSTRUCTIONS

ALWAYS WEAR GLOVES

ALWAYS USE WINCH 

STRAP

PINCH HAZARD 

KEEP FINGERS AWAY

DO NOT USE WINCH TO 

TRANSPORT PEOPLE

DO NOT USE WINCH TO 

HOIST

LEARN TO USE YOUR MILE MARKER WINCH: After winch has been installed, take some time and practice using it so you will be familiar with ALL 
OPERATIONS. Periodically check the winch installation to ensure that all bolts are tight. To ensure proper operation, carefully inspect winch for 
any damaged parts before operating.
KEEP WINCHING AREA CLEAR: Do not allow people to remain in the area during winching operations. Do not step over a taut steel cable or allow 
anyone else to do so. Due to the possibility of steel cable failure, stand clear of any possible pathway. A snapped steel cable could cause winch 
failure, injury or death. Do not reach over or across winch or steel cable while operating.
INSPECT STEEL CABLE AND EQUIPMENT FREQUENTLY: The steel cable should be inspected for damage that could reduce it’s breaking strength. 
A frayed steel cable with broken strands should be replaced immediately. Always replace the steel cable with a steel cable that is rated to 
sustain the load that the winch is capable of pulling. Any substitute must be IDENTICAL in strength, quality, lay and stranding to the Mile Marker 
steel cable originally supplied.
WORKING AREA CONDITIONS: Keep the working area well lit. Do not use winch in the presence of flammable gases or liquids.
KEEP CHILDREN AWAY: Keep children away from working area. Never let children operate the winch.
DRESS PROPERLY: Do not wear loose clothing or jewelry as they can be caught in moving parts. Wear protective, electrically non 
conductive clothes and non skid footwear when operating the winch. Wear restrictive hair covering to contain long hair.
 USE HEAVY GLOVES: When handling or rewinding steel cable always use hand protection to eliminate the possibility of cuts caused by burrs & 
slivers from broken strands.
DRUM: Always make sure that there are at least 5 complete turns of steel cable left on the drum before winching.
KEEP HANDS AND FINGERS CLEAR OF STEEL CABLE AND HOOK WHEN OPERATING WINCH: Do not put your finger through the hook when reeling 
in the last few feet. If your finger should become trapped in the hook, you could lose your finger. Do not guide a steel cable under tension onto 
the drum with your hand.
DO NOT HOOK THE STEEL CABLE BACK ONTO ITSELF: Hooking the steel cable back onto itself creates an excessive strain that could break 
individual strands and weaken the entire steel cable.
KEEP PULLING DURATIONS AS SHORT AS POSSIBLE: The winch is designed for intermittent use and cannot be used in  
constant duty applications. Do not pull more than one minute at or near rated load. If the motor becomes too hot to touch, stop and let it cool 
off for a few minutes. If the motor stalls, cut off the power immediately.
DO NOT OVERLOAD: For your safety and efficient performance, always use this winch at or under its rated capacity. Do not use inappropriate 
attachments in an attempt to exceed its rated capacity.
AVOID CONTINUOUS PULLS FROM EXTREME ANGLES: This will cause the steel cable to pile up at one end of the drum. The steel cable should be 
as straight as possible to the direction of the object.
DO NOT OPERATE THE WINCH WITHOUT THE FAIRLEAD FITTED: Operator injury or winch damage can result if a fairlead is not installed.
STAY ALERT: Watch what you are doing. Use your common sense. Do not use this winch when you are tired, stressed or WHEN UNDER THE INFLUENCE 
OF DRUGS, ALCOHOL OR MEDICATION.
DISCONNECT SWITCH: Unplug switch when not in use.
REPLACEMENT PARTS & ACCESSORIES: When servicing, use only identical replacement parts. Usage of any other parts will void the warranty. Approved 
accessories are available from your local distributor.
DO NOT force clutch. Rotate drum to align gears for freespool.

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Содержание 77-50280W

Страница 1: ...Installation Operator s Manual SEC18 18 000 lbs 77 50280W ...

Страница 2: ... or rewinding steel cable always use hand protection to eliminate the possibility of cuts caused by burrs slivers from broken strands DRUM Always make sure that there are at least 5 complete turns of steel cable left on the drum before winching KEEP HANDS AND FINGERS CLEAR OF STEEL CABLE AND HOOK WHEN OPERATING WINCH Do not put your finger through the hook when reeling in the last few feet If your...

Страница 3: ...o not rely on the winch to hold it for an extended period Examine winch before using Components may be affected by exposure to everyday weathering chemicals salts and rust Do not fully extend steel cable while under load Keep 5 COMPLETE TURNS of steel cable around the winch drum When loading a boat into a trailer without reel or side hull rollers make sure the trailer is submerged in the water whe...

Страница 4: ... and attach the supplied solenoid bracket by removing the two screws from the motor end bearing assembly Fig 1 3 Mount the solenoid assembly and solenoid bracket to the winch 4 After frame and additional plates are setup mount the roller fairlead to the mounting frame using the supplied bolts and nuts Before mounting fairlead remove 1 horizontal and 1 vertical roller They will be re installed afte...

Страница 5: ...nd inset the plug of the remote control NOTE After the winch is mounted and powered check the direction of the power in and power out buttons on the remote If you wish to switch the direction disconnect the cable from the battery switch the yellow cable with the blue and reconnect the battery cables Disconnect the remote when not in use Fig 3 Socket cover Solenoid assembly Yellow Blue Yellow Red R...

Страница 6: ...ard and backward Fig 6 and Fig 7 to check winch running directions Wait until the motor stops before reversing directions CAUTION Do not power winch out for more than 10 seconds at a time This may cause damage to the brake system WINCH OPERATION Fig 5 OUT IN Solenoid assembly Remote control 7 Stand back when pulling When complete rewind the cable onto the drum Cable must be rewound under a load of...

Страница 7: ...inch mount This may overload winch mount and or front receiver DO NOT DISENGAGE CLUTCH LEVER WHEN THERE IS A LOAD ON THE WINCH Mile Marker electric winches utilize an automatic load holding brake therefore no adjustment to clutch is needed to maintain load Store the remote control cord in a safe place when not in use to prevent use by children or other unauthorized persons who could injure themsel...

Страница 8: ...lways be used when attaching winch hooks to nylon slings NOTE The shackle must pass through both eyes of the sling The safe working load of the nylon sling is based on the use of both eye ends Do not use the cable or hook to connect directly to the nylon sling Direct pull on load using the winch vehicles as the anchor with pulley block attached to the load The most important aid to successful winc...

Страница 9: ...he better choices Always use a tree saver strap wherever possible Only connect the steel cable to an object that will be able to resist the pulling power of the winch being used All moving parts within the electric winch have been lubricated using high temperature lithium grease at the factory No further internal lubrication is required for the life of the winch If using steel cable lubricate the ...

Страница 10: ...k for voltage at armature port with switch pressed If voltage is present replace motor Water has entered motor Drain and dry Run in short bursts without load until completely dry Motor runs too hot Long period of operation Let winch cool down periodically Motor runs slowly or without normal power Battery runs down Recharge battery by running vehicle engine Insufficient current or voltage Clean tig...

Страница 11: ... Seal 21 1 77 502080W 21 Brake Shaft Assembly 22 2 77 502080W 22 Gasket 23 1 77 502080W 23 Motor End 24 1 77 502080W 24 Gear Input sun 25 1 77 502080W 25 Screw 26 1 77 502080W 26 Pin 27 1 77 502080W 27 Locating Pin 28 1 77 502080W 28 Spring 29 1 77 502080W 29 Clutch Handle 30 1 77 502080W 30 O Seal Ring 31 1 77 502080W 31 Seal Ring Cover 32 1 77 502080W 32 Ring 33 10 77 502080W 33 Screw M6 x 60 34...

Страница 12: ...ithin thirty days by the end user Warranty submis sions must reference winch serial number to be valid Warranty will only be valid for the original purchaser of the winch and installed on the vehicle for which it was originally registered The owner will be responsible for removing the winch and returning it to Mile Marker freight prepaid unless a determination is made that replacement parts can be...

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