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EL-50332 EV/HEV Battery Service Tool

Midtronics Inc.     7000 Monroe Street     Willowbrook, IL 60527

www.midtronics.com

8

Chapter 1: Introduction & Overview

Safet

y Reminder

For safe, efficient, and accurate charging and discharging, 

review the safety and operating instructions in this manual 

before using the EV/HEV Batter Service Tool. In addition, follow 

all manufacturers’ instructions and SAE instructions.

Safety Precautions

Always use the necessary safety precautions when working 

with batteries to prevent severe injury or death. Follow all 

manufacturers’ instructions and SAE safety recommendations, 

which include the following precautions:

Risk of explosive gases. 

Never smoke or allow a spark or 

flame in the vicinity of a battery.

Batteries can produce a highly explosive mix 

of gases, even when the battery is not in op-

eration. Always work in a well-ventilated area.

Wash hands after handling.

REQUIRED BY CALIFORNIA PROP. 65: Battery posts, termi-

nals, and related accessories can contain lead and lead 

compounds, chemicals known to the state of California 

to cause cancer and birth defects or other reproductive 

harm.

  Battery electrolyte is highly corrosive. If electrolyte enters 

your eyes, immediately flush them thoroughly with cold 

running water for at least 10 minutes and seek medical 

attention. If battery electrolyte gets on your skin or cloth-

ing, wash immediately with a mixture of water and baking 

soda.

  Always wear proper safety glasses or face shield when 

working with or around batteries.

  Keep hair, hands, and clothing as well as the EV/HEV Bat-

tery Service Tool cords and cables away from moving en-

gine parts.

  Remove any jewelry or watches before you start servicing 

the battery.

  Use caution when working with metallic tools to prevent 

sparks or short circuits.

  Never lean over a battery when charging or discharging.

  Never charge a frozen battery. Gases may form, cracking 

the case, and spray out battery electrolyte.

Conventions Used in This Manual

To help you learn how to use your EL-50332, the manual uses 

these symbols and typographical conventions:

Symbols And Typographical Conventions

Convention

Description

!

The safety symbol indicates instructions 

for avoiding hazardous conditions and 

personal injury.

The safety symbol with the words 

CAUTION

WARNING, or DANGER

 

indicates instructions for avoiding 

hazardous conditions and personal injury.

The wrench symbol indicates procedural 

notes and helpful information.

CAPITAL 

LETTERS

The text for screen options are in regular 

capital letters.

NEXT

The text for soft keys are in 

BOLD

 

capital 

letters.

Chapter 1: Introduction & Overview

Содержание EL-50332

Страница 1: ...Service Tool Hazardous voltage An improper connection can result in serious injury or death To avoid electrical shock or burn never alter the EV HEV Battery Service Tool s original AC cord and plug Di...

Страница 2: ...This page intentionally left blank...

Страница 3: ...ecting to AC Power 13 Initial Startup 13 Changing User Preferences 13 Chapter 2 Section Balance 14 Section Balance Results 14 Chapter 3 Pack Info 15 Chapter 4 Depower 16 Depowering A Battery Pack 16 D...

Страница 4: ...This page intentionally left blank...

Страница 5: ...This EV HEV Battery Service Tool is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been gi...

Страница 6: ...ge To avoid electrical shock or burn never alter the EV HEV Battery Service Tool s original AC cord and plug Disconnect plug from outlet when EV HEV Battery Service Tool is idle The EV HEV Battery Ser...

Страница 7: ...tor to provide a controlled environment for the equipment Work tents are a common method of protecting equipment in adverse conditions The EV HEV Battery Service Tool depends upon the surrounding air...

Страница 8: ...ly flush them thoroughly with cold running water for at least 10 minutes and seek medical attention If battery electrolyte gets on your skin or cloth ing wash immediately with a mixture of water and b...

Страница 9: ...nection Panel 11 A Midget Fuse HighVoltage Cable Connection Connection Panel 12 11 13 External 12V Auxiliary Power USB A Port For connecting an external USB style jump drive GR 8 For connecting a GR8...

Страница 10: ...Voltage Interface Cable Black EL 50332 135 For connecting the Vehicle Interface Module VIM to the hybrid battery contactor assembly connectors on an out of vehicle battery pack TPIM High Voltage Inte...

Страница 11: ...formation or require a response Menu Screen Arrows When displayed in menu screens the menu screen arrows show you which ARROW key on the keypad to press to display other icons or screens For example t...

Страница 12: ...r above the right soft key indicates the number of items in the list To select an item use or to highlight the item and press the appropriate soft key To move the highlight bar up five lines at a time...

Страница 13: ...to enter your Dealer ID number UPDATE Updates the tool software using a USB style jump drive BUZZER Allows you to turn the buzzer OFF Default is ON Connecting to AC Power Plug the EL 50332 GM into a...

Страница 14: ...would like to balance and press NEXT to continue 4 Make the necessary cable connections to the selected sec tion of the battery Connect the BBDU LowVoltage Interface cable from theVIM to the black an...

Страница 15: ...and press SELECT to continue 2 Use or to select the MANUFACTURER and press NEXT to continue or press the corresponding number keys 1 ALPHEON 2 BUICK 3 CHEVROLET 4 OPEL 5 VAUXHALL 3 Use or to select t...

Страница 16: ...K 3 CHEVROLET 4 OPEL 5 VAUXHALL 3 Use or to select the vehicle MODEL and press NEXT to continue or press the corresponding number keys 4 Use or to select the depowerTARGET and press NEXT to continue o...

Страница 17: ...sistpack Make sure the fused cable between the battery sections is properly connected 10 Press NEXT to continue The de powering process will now begin The status of the charging process is displayed o...

Страница 18: ...e results 1 LIFE TIME TOTALS Select the Totals option you want to see and press NEXT to continue Life Time Totals LIFE TIME TOTALS show the total number of times the tool is used to determine health a...

Страница 19: ...onth day year 2 DD MM YYYY day month year 3 If you used the ARROW keys press SAVE to save your set ting or BACK to return to the CLOCK ADJUST screen with out saving the changes Date 1 Use or to select...

Страница 20: ...OTE You cannot delete the default USER ID place holders i e USER03 1 Use or to select DELETE and press NEXT to display the list of IDs or press the corresponding number key 1 ENTER NEW 2 DELETE 3 EDIT...

Страница 21: ...used the ARROW keys press SAVE to save your set ting or BACK to return to the Utility Menu without saving the changes Language The LANGUAGE utility allows you to select a language for the display and...

Страница 22: ...the EL 50332 1 Use the keypad to type in your dealer BAC Code ENTER YOUR BAC CODE 1 Use the keypad to re enter your dealer BAC Code RE ENTER YOUR BAC CODE 2 Press SAVE to save your setting or BACK to...

Страница 23: ...cables To clear the error turn off the EL 50332 re seat the cable connections and power the EL 50332 back up If the error message reappears contact Bosch for service Communication Error Indicates an i...

Страница 24: ...chnical support contact Bosch at 1 800 345 2233 Have your model and serial numbers ready This first step is critical as we will trouble shoot the problem s over the phone and many perceived problems a...

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