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Midtronics Inc.     7000 Monroe Street     Willowbrook, IL 60527

www.midtronics.com

7

General Safety Guidelines

EL-50332 EV/HEV Battery Service Tool

3.3  An extension cord should not be used unless absolutely 

necessary. Use of an improper extension cord could re-

sult in a risk of fire and electric shock. If an extension cord 

must be used, make sure:

a.  that the pins on plugs of the extension cord are the 

same number, size, and shape as those of the plug 

on the EV/HEV Battery Service Tool;

b.  that the extension cord is properly wired and in 

good electrical condition;

c.  that the wire size is large enough for the AC ampere 

rating of EV/HEV Battery Service Tool as specified in 

the table.

4. Grounding

4.1 The plugs and receptacles have dedicated grounding 

terminals and must be mated with plugs and receptacles 

having matching grounding terminals

Recommended minimum AWG* size for extension cords for the EV/HEV Battery Service Tool

AC input rating amperes

AWG* size of cord

Equal or greater than:

But less than:

Length of cord, feet (m)

25

(7.6)

50

(15.2)

100

(30.5)

150

(45.6)

8

10

18

14

12

10

10

12

16

14

10

8

12

14

16

12

10

8

14

16

16

12

10

8

16

18

14

12

8

8

*American Wire Gauge

5.  EV/HEV Battery Service Tool Location

 

IMPORTANT:

 The EL-50332 GM EV/HEV Battery Ser-

vice Tool is designed for indoor use only!.

It is the responsibility of the operator to provide a controlled 

environment for the equipment.  Work tents are a common 

method of protecting equipment in adverse conditions.
The EV/HEV Battery Service Tool depends upon the surrounding 

air for cooling.  The free flow of air is important as is the air 

temperature.  The EV/HEV Battery Service Tool must be mounted 

so that air can freely circulate all around it.
5.1  Do not place combustible materials on or near the EV/HEV 

Battery Service Tool or mount the EV/HEV Battery Service 

Tool closer than 3 inches from any adjacent wall.  The EV/

HEV Battery Service Tool must never be mounted next to 

or above heat generating equipment.

5.2  Locate the EV/HEV Battery Service Tool as far away from 

the battery as the cables permit.

5.3  Never place the EV/HEV Battery Service Tool directly above 

the battery being charged; gases from the battery will cor-

rode and damage the EV/HEV Battery Service Tool.

5.4  Only operate the EV/HEV Battery Service Tool in a well-

ventilated area that is free of dangerous vapors.

5.5  Store the EV/HEV Battery Service Tool in safe, dry location.

6.   DC Connection Precautions

6.1  All switches should be set in the OFF position and AC cord 

should be DISCONNECTED from electrical outlet before you 

connect the output cables.  If the auxiliary 12 VDC input is 

used, it should be disconnected from the power source.

Hazardous voltage. 

Can cause death or serious  

personal injury.

Setting the switches to “OFF” does not always 

disconnect the EV/HEV Battery Service Tool 

electrical circuit from the AC power cord.

Содержание EL-50332

Страница 1: ...Service Tool Hazardous voltage An improper connection can result in serious injury or death To avoid electrical shock or burn never alter the EV HEV Battery Service Tool s original AC cord and plug Di...

Страница 2: ...This page intentionally left blank...

Страница 3: ...ecting to AC Power 13 Initial Startup 13 Changing User Preferences 13 Chapter 2 Section Balance 14 Section Balance Results 14 Chapter 3 Pack Info 15 Chapter 4 Depower 16 Depowering A Battery Pack 16 D...

Страница 4: ...This page intentionally left blank...

Страница 5: ...This EV HEV Battery Service Tool is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been gi...

Страница 6: ...ge To avoid electrical shock or burn never alter the EV HEV Battery Service Tool s original AC cord and plug Disconnect plug from outlet when EV HEV Battery Service Tool is idle The EV HEV Battery Ser...

Страница 7: ...tor to provide a controlled environment for the equipment Work tents are a common method of protecting equipment in adverse conditions The EV HEV Battery Service Tool depends upon the surrounding air...

Страница 8: ...ly flush them thoroughly with cold running water for at least 10 minutes and seek medical attention If battery electrolyte gets on your skin or cloth ing wash immediately with a mixture of water and b...

Страница 9: ...nection Panel 11 A Midget Fuse HighVoltage Cable Connection Connection Panel 12 11 13 External 12V Auxiliary Power USB A Port For connecting an external USB style jump drive GR 8 For connecting a GR8...

Страница 10: ...Voltage Interface Cable Black EL 50332 135 For connecting the Vehicle Interface Module VIM to the hybrid battery contactor assembly connectors on an out of vehicle battery pack TPIM High Voltage Inte...

Страница 11: ...formation or require a response Menu Screen Arrows When displayed in menu screens the menu screen arrows show you which ARROW key on the keypad to press to display other icons or screens For example t...

Страница 12: ...r above the right soft key indicates the number of items in the list To select an item use or to highlight the item and press the appropriate soft key To move the highlight bar up five lines at a time...

Страница 13: ...to enter your Dealer ID number UPDATE Updates the tool software using a USB style jump drive BUZZER Allows you to turn the buzzer OFF Default is ON Connecting to AC Power Plug the EL 50332 GM into a...

Страница 14: ...would like to balance and press NEXT to continue 4 Make the necessary cable connections to the selected sec tion of the battery Connect the BBDU LowVoltage Interface cable from theVIM to the black an...

Страница 15: ...and press SELECT to continue 2 Use or to select the MANUFACTURER and press NEXT to continue or press the corresponding number keys 1 ALPHEON 2 BUICK 3 CHEVROLET 4 OPEL 5 VAUXHALL 3 Use or to select t...

Страница 16: ...K 3 CHEVROLET 4 OPEL 5 VAUXHALL 3 Use or to select the vehicle MODEL and press NEXT to continue or press the corresponding number keys 4 Use or to select the depowerTARGET and press NEXT to continue o...

Страница 17: ...sistpack Make sure the fused cable between the battery sections is properly connected 10 Press NEXT to continue The de powering process will now begin The status of the charging process is displayed o...

Страница 18: ...e results 1 LIFE TIME TOTALS Select the Totals option you want to see and press NEXT to continue Life Time Totals LIFE TIME TOTALS show the total number of times the tool is used to determine health a...

Страница 19: ...onth day year 2 DD MM YYYY day month year 3 If you used the ARROW keys press SAVE to save your set ting or BACK to return to the CLOCK ADJUST screen with out saving the changes Date 1 Use or to select...

Страница 20: ...OTE You cannot delete the default USER ID place holders i e USER03 1 Use or to select DELETE and press NEXT to display the list of IDs or press the corresponding number key 1 ENTER NEW 2 DELETE 3 EDIT...

Страница 21: ...used the ARROW keys press SAVE to save your set ting or BACK to return to the Utility Menu without saving the changes Language The LANGUAGE utility allows you to select a language for the display and...

Страница 22: ...the EL 50332 1 Use the keypad to type in your dealer BAC Code ENTER YOUR BAC CODE 1 Use the keypad to re enter your dealer BAC Code RE ENTER YOUR BAC CODE 2 Press SAVE to save your setting or BACK to...

Страница 23: ...cables To clear the error turn off the EL 50332 re seat the cable connections and power the EL 50332 back up If the error message reappears contact Bosch for service Communication Error Indicates an i...

Страница 24: ...chnical support contact Bosch at 1 800 345 2233 Have your model and serial numbers ready This first step is critical as we will trouble shoot the problem s over the phone and many perceived problems a...

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