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                               MNBCLNA BB Manual

 

 

 
 

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Remove all jewelry such as rings, watches, bracelets, etc., when installing or performing 
maintenance on the batteries and inverter.  A battery can produce a short-circuit current 
high enough to weld metal jewelry, causing severe burns. 

 

Use insulated tools and be very careful when working around batteries, they can produce 
extremely high currents if short-circuited (e.g., dropping a metal tool across the battery 
terminal), which could cause a fire or explosion. 

 

To prevent a spark at the battery and to reduce the chance of explosion, turn off (open) the 
DC battery breaker before attempting any wiring connections. 

 

Never work alone.  Always have someone within the range of your voice or close enough to 
come to your aid when working around batteries. 

 

Never use old or untested batteries.  

Check each battery’s label for age, type, and date code

 

to ensure all batteries are identical. 

 

Batteries are sensitive to changes in temperature.  Install batteries in a stable environment. 

 

Provide at least one inch of air space between batteries to provide optimum cooling. 

 

Use proper lifting techniques when working with batteries. 

 

Never smoke or allow a spark near batteries. 

 

Never charge a frozen battery. 

STANDARDS

 

The MidNite Solar Barcelona Breaker Box conforms to 

UL 1741,

 

Safety for Inverters, Converters, 

Controllers and Interconnection System Equipment for Use with Distributed Energy Resources

UL 1741:2010 Ed.2+R:15Feb2018

CSA C22.2#107.1:2016 Ed.4.

 

HOW TO 

KILL

 YOUR BATTERIES

 

Batteries are delicate and require proper attention, especially when off-grid.  Think of your 
batteries and solar equipment as a small nuclear power plant, hydro dam, or natural gas-fired 
power plant.  Just like any of those, your system needs DAILY attention to ensure it is performing 
correctly and safely.  We recommend the use of an independent battery monitor/alarm if you 
have an expensive battery bank.  Below is a list of some of the most common ways we have 
seen people kill their battery bank.

 

 

Using more than three parallel strings and not using common bus bars.  With lead-acid 
batteries, when you use more than three strings, it is very hard to properly charge the 
middle strings.  The only safe way to do this is to wire each string with equal length cables 
to a common bus bar.  Connect inverter cables to the farthest points on the busbars. 

 

Not watching to verify the Absorb or EQ times are set properly and that the equipment 
actually charges for that period of time.  Some equipment will have settings like “End Amps” 
that can terminate Absorb early and, if set up wrong, can damage a battery.

 

 

Not using ALL EQUAL LENGTH interconnect cables on each string.  It is important that ALL 
strings be wired EXACTLY the same.  Any variance in resistance on one string versus another 

Содержание Barcelona Breaker Box

Страница 1: ...MNBCLNA BB Manual 1 P a g e 1 0 5 6 0 1 R E V Barcelona Breaker Box Owner s Manual ...

Страница 2: ... 10 Mounting Location 10 Mounting Barcelona and Breaker Box WITH Backplate 10 Mounting Barcelona and Beaker Box WITHOUT Backplate 11 Barcelona Breaker Box Wiring 12 Pre Installed Wiring 13 External Wiring 15 Energizing the Barcelona Breaker Box 17 Technical Drawings 18 Warranty 23 This entire manual is printed without color but is available for download with many of the diagrams available in color...

Страница 3: ...roller but may be used with any charge controller up to 600VDC 30A IN and 80VDC 200A OUT The Barcelona charge controller will operate WITHOUT the optional Breaker Box Standard Features Terminal blocks to attach optional MidNite Solar Surge Protection Devices Two 600VDC 30A 3 pole PV input circuit breakers with Remote trip Styled to match the Barcelona 600V MPPT Charge Controller 80VDC 200A battery...

Страница 4: ...on other than that specified in this manual unless you are qualified to do so Incorrect installation may result in a risk of electric shock fire or other safety hazard Safety Symbols The following safety symbols have been placed throughout this manual to indicate dangerous and important safety instructions SAFETY PRECAUTIONS System grounding is the responsibility of the system installer and must c...

Страница 5: ...r eyes In the event of exposure to the eyes flood them for at least 15 minutes with running water and seek immediate medical attention Baking soda neutralizes lead acid battery electrolyte and vinegar neutralizes spilled NiCad and NiFe battery electrolyte depending on your battery type keep a supply on hand near the batteries Read and follow the battery manufacturer s safety precautions before ins...

Страница 6: ...to UL 1741 Safety for Inverters Converters Controllers and Interconnection System Equipment for Use with Distributed Energy Resources UL 1741 2010 Ed 2 R 15Feb2018 CSA C22 2 107 1 2016 Ed 4 HOW TO KILL YOUR BATTERIES Batteries are delicate and require proper attention especially when off grid Think of your batteries and solar equipment as a small nuclear power plant hydro dam or natural gas fired ...

Страница 7: ...u are charging to the voltage supplied by the battery manufacturer Not fully charging your lead acid batteries at least once a week Failing to keep all connections clean WIRING REQUIREMENTS The NEC National Electric Code ANSI NFPA 70 for the United States and the CEC Canadian Electrical Code for Canada provide standards for safely wiring residential and commercial installations The NEC CEC lists t...

Страница 8: ...Do not use the Barcelona chassis in place of the battery negative connection for grounding A reliable return path directly to the battery is required A readily accessible battery disconnect is required and must be located within sight of the battery system NEC 480 7 Ensure cables have a smooth bend radius and do not become kinked Ensure both DC cables pass through the same knockout and conduit to ...

Страница 9: ...y the size of the largest phase conductor per the NEC CEC NOTE If using the optional ground fault GF toroid in the Barcelona DO NOT solidly ground Batt to ground This will prevent the GF sensor from working Figure 1 shows the Barcelona equipment ground terminal Figure 2 shows the Ground busbar in the Breaker Box Use 6 AWG or larger based on grounding system design ground electrode conductor Arc Fa...

Страница 10: ...the overall performance However the Barcelona should not be mounted where it will be exposed to gases produced by the batteries Gases are corrosive and will damage the controller also if gases are not ventilated and if allowed to collect they could ignite and cause an explosion Ensure Barcelona is accessible after it is mounted Control buttons are located on the front of the unit You will need to ...

Страница 11: ...ng hardware to hold Barcelona to wall 3 Pre drill pilot holes 4 Based on mounting hardware either a Hold Barcelona to wall and install mounting hardware through the keyholes or b Install top two mounting hardware bolts then attach Barcelona then install bottom two bolts c Secure mounting hardware 5 Repeat for Breaker Box a Hold Breaker Box below Barcelona be careful of pre attached wires and busba...

Страница 12: ...MNBCLNA BB Manual 12 P a g e 1 0 5 6 0 1 R E V BARCELONA BREAKER BOX WIRING Reference Figures 5 6 and 7 for an overview of a wired Barcelona and Breaker Box Figure 5 Figure 6 ...

Страница 13: ...he Barcelona s terminal block clamp levers Figures 8 9 1 marked Breaker Trip 3 Insert PV trip wires from both PV input breakers into the terminal block 1 The terminal block has 3 ports each marked with and You will use 2 of the 3 terminals Insert red wire to PV terminal black wire to PV terminal 4 Securely fasten by pushing down on the block clamp levers Figure 7 ...

Страница 14: ...re off down 2 Insert black PV breaker wire 6 into the PV terminal block 3 3 Insert black PV breaker wire 7 into the PV terminal block 5 4 Torque to 20 in lbs Battery Connections Figure 10 1 Ensure all breakers are off down 2 8 Batt busbar and 9 Batt cable are pre installed in the Breaker Box 3 Attach Batt busbar 8 to the Barcelona s Batt terminal 11 4 Attach Batt cable 9 to the Barcelona s Batt te...

Страница 15: ... PV on right of PV breaker 4 If using wind or hydro connect the DC wires here 5 Torque to 30 in lbs Battery Cables Figure 12 1 Ensure all breakers are off down 2 Cut sufficient length of 2 0 AWG wire between 15 and battery bank master positive terminal 3 Crimp 2 0 AWG x 5 16 terminal lug onto one end of batt cable 4 Attach Batt cable to Batt terminal 15 5 Crimp appropriate terminal lug onto other ...

Страница 16: ...o Ground busbar 22 Torque 20 30 in lbs using small setscrews Ground Electrode Conductor Figure 13 1 Cut sufficient length of 6 AWG ground GEC wire or larger based on grounding system design between 22 and the ground rod 2 Insert ground wire GEC at Breaker Box Ground busbar 22 and at main ground busbar or ground rod depending on the overall grounding system design 3 Torque to 30 in lbs small screws...

Страница 17: ...bank voltage between the Barcelona Batt and Batt terminals o Battery bank voltage present Yes Good No Check DC wiring connections or battery breaker Connect or turn on the PV DC input PV combiner ON Leave the Breaker Box PV breakers off Voltmeter Measure for PV open circuit voltage between PV breaker at bottom of breaker and PV breaker at bottom of breaker o PV voltage Voc open circuit voltage pre...

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Страница 23: ... return any defective MidNite Solar product under this warranty policy Except for the warranty that the products are made in accordance with the specifications therefore supplied or agreed to by customer MIDNITE SOLAR MAKES NO WARRANTY EXPRESSED OR IMPLIED AND ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEEDS THE FOREGOING WARRANTY IS HEREBY DISCLAIMED BY MI...

Страница 24: ... any technical or other information provided in its manuals or other documentation b Assumes no responsibility or liability for loss or damage whether direct indirect consequential or incidental which might arise out of use of such information The use of any such information will be entirely at the user s risk CONTACT 360 403 7207 customerservice midnitesolar com www midnitesolar com ...

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