background image

5.

If it is necessary to add or remove conveyor links to
achieve the correct tension, OR if it is necessary to
reverse the conveyor belt for correct orientation, the belt
will need to be removed from the conveyor frame. If this
is necessary, perform the following procedure:

• Remove the conveyor assembly from the oven and

place it flat on the floor.

• Remove the master links using long-nose pliers. Then,

roll up the belt along the length of the conveyor frame.

• Add or remove belt links as necessary to achieve the

correct belt tension.

• Replace the belt on the conveyor frame. Check that the

conveyor belt links are oriented as shown in Figure 2-15,
and that the smooth side of the conveyor belt faces UP.

• Connect the inside master links. Check that the links are

oriented as shown in Figure 2-15.

• Connect the outside master links. Note that the outside

master links each have an open hook on one side. This
hook aligns with the hooks along the sides of the other
conveyor links. See Figure 2-15.

• Replace the conveyor into the oven.

Figure 2-15.  Conveyor and Master Link orientation

E.

Final Assembly

1.

Install the crumb trays underneath the conveyor as shown
in Figure 2-16.

REVERSING THE CONVEYOR BELT

Remove the conveyor from the oven and find the master link
location. Remove master links and remove the belt from the
conveyor frame. Reassemble the belt back onto the frame (in
the reverse direction) and reinstall the master links. Replace the
conveyor assembly in the oven.

RESETTING DIRECTION JUMPER

Locate Jumper P1 on the conveyor control board. Move jumper
from terminals 1 and 2, and replace onto terminals 2 and 3.

CAUTION:

Shock hazard in compartments electrical filters

are electrically alive.

SWITCHING PHOTO DETECTOR

CAUTION:

Disconnect Power Before Switching Photo eye.

Remove the three screws securing the access door to the unit.
Open the access door and disconnect the connector fitting to
the photo eye assembly. Remove the two screws securing the
photo eye assembly to the control box. Remove the four nuts
securing the photo eye to the housing. Rotate the photo eye 180
degrees and resecure the photo eye with the four nuts.

On the opposite control box, remove the two screws holding the
cover where the photo eye assembly will be positioned. Secure
the photo eye assembly in position with the two screws. Place
the photo eye cover on the opposite control box, where the
photo eye assembly was removed, and secure the two screws.
Secure the access door with the three screws.

Remove the three screws securing the access door on the
opposite side. Open the access door, where the photo eye is
now positioned, and connect the photo eye connector fitting.
Secure the access door with the three screws.

Apply power to the unit. Adjust the photo eye height by loosen-
ing the two screws securing the photo eye assembly and sliding
the photo eye assembly either up or down, such that the beam
is approximately 1/4 inch above the belt.

Note:

This is MUCH easier in reduced light.

Replace all covers.

VI. ELECTRICAL SUPPLY

WARNING:

Authorized installation personnel normally

accomplish the connections for the ventila-
tion system, electric supply, and gas supply,
as arranged by the customer. Following these
connections, the factory-authorized installer
can perform the initial startup of the oven.

NOTE:

The electric supply installation must satisfy the re-
quirements of the appropriate statutory authority such
as the National Electrical Code, CSA C22.2; the Aus-
tralian Code AG601; or other applicable regulations.

NOTE:

The electric supply connection must meet all national
and local electrical code requirements.

Check the oven serial plate before making any electric supply
connections. Electric supply connections must agree with data

16

Figure 2-16.  Crumb Trays

Crumb tray

insertion

Direction

of travel

CORRECT

master link

position

Incorrect

master link

position

CONVEYOR BELT REVERSAL

Conveyor belt reversal consists of three steps:

1.

Physically reversing the conveyor belt.

2.

Resetting direction jumper on the conveyor control board.

3.

Switching the photo detector.

Содержание PS840 Series

Страница 1: ...mark of Middleby Marshall Inc All rights reserved Middleby Cooking Systems Group 1400 Toastmaster Drive Elgin IL 60120 847 741 3300 FAX 847 741 4406 PS840 Series Gas Ovens P N 60249 May 2009 Rev D PS8...

Страница 2: ...CINITY OF THIS OR ANY OTHER APPLIANCE WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operation and maintenan...

Страница 3: ...ALLY THERE ARE NO IMPLIED WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE The foregoing shall be Seller s sole and exclusive obligation and Buyer s sole and exclusive remedy for a...

Страница 4: ...s 12 IV ASSEMBLY 13 A Base Pad Legs Casters 13 B Stacking 14 C Restraint Cable Installation 14 D Conveyor Installation 15 E Standoff Installation 15 V FINAL ASSEMBLY 16 VI ELECTRICAL SUPPLY 16 Connect...

Страница 5: ...roducts inside the baking chamber G Machinery Compartment Access Panel Allows access to the oven s interior and control components No user serviceable parts are located in the machinery compart ment H...

Страница 6: ...Control Circuit Phase Freq Current Poles Wires Voltage Voltage Draw 208 240VAC 208 240VAC 1Ph 50 60Hz 11 9 6 Amp 2 Pole 3 Wire 2 hot 1 gd Table 1 4 Gas orifice and pressure specifications for PS840G...

Страница 7: ...e must be adequate clearance between the oven and combustible construction Clearance must also be provided for servicing and for proper operation NOTE An electrical wiring diagram for the oven is loca...

Страница 8: ...DoubleOven TripleOven Installation Option Base w OptionBase w OptionBase w TYPE OF INSTALLATION Kit 15 Legs 6 Legs Casters Top Casters Top Casters Top Kit Kit Kit P N61452 P N61123 P N61457 P N61458...

Страница 9: ...P N59726 PS840 Single Gas Oven 1 1 PS840 Double Gas Oven 2 1 PS840 Triple Gas Oven 3 1 3 2 4 6 5 1 PARTS LIST FOR SERIES PS840 GAS OVEN INSTALLATION KIT P N 61033 Two required for double oven Three re...

Страница 10: ...6 COMPLETE BASE WELDMENT 2 4 37900 0024 TOP PLATE LEG WELDMENT 3 2 22290 0009 SWIVEL CASTER W BRAKE FLAT PLATE 4 2 22290 0010 SWIVEL CASTER FLAT PLATE 5 32 2000531 3 8 16 1 HEX SCREW SST 6 32 21416 00...

Страница 11: ...87 COMPLETE BASE WELDMENT 2 4 37900 0024 TOP PLATE LEG WELDMENT 3 2 22290 0009 SWIVEL CASTER W BRAKE FLAT PLATE 4 2 22290 0010 SWIVEL CASTER FLAT PLATE 5 32 2000531 3 8 16 1 HEX SCREW SST 6 32 21416 0...

Страница 12: ...6 32 21416 0001 3 8 FLAT WASHER SS 7 32 21422 0001 3 8 SPLIT LOCK WASHER ZP 8 1 22450 0228 RESTRAINT CABLE ASSEMBLY 9 1 61125 TOP COVER 10 2 59677 SCR MS SL TR HD 10 32 2 1 2 11 2 7A2S15 SCR MS STR TR...

Страница 13: ...6 32 21416 0001 3 8 FLAT WASHER SS 7 32 21422 0001 3 8 SPLIT LOCK WASHER ZP 8 1 22450 0228 RESTRAINT CABLE ASSEMBLY 9 1 59560 TOP COVER 10 2 59677 SCR MS SL TR HD 10 32 2 1 2 11 2 7A2S15 SCR MS STR TR...

Страница 14: ...PLIT LOCK WASHER ZP 10 16 21172 0004 3 83 16 NYLON INSULATED LOCKNUT ZC 11 8 2001048 1 23 13 x 1 3 8 18 8 HEX CAPSCREW 12 8 A27750 1 23 18 8 FLAT WASHER 13 8 21422 0016 1 23 18 8 LOCK WASHER 14 2 5967...

Страница 15: ...PLIT LOCK WASHER ZP 10 16 21172 0004 3 83 16 NYLON INSULATED LOCKNUT ZC 11 8 2001048 1 23 13 x 1 3 8 18 8 HEX CAPSCREW 12 8 A27750 1 23 18 8 FLAT WASHER 13 8 21422 0016 1 23 18 8 LOCK WASHER 14 2 5967...

Страница 16: ...rom extreme seasonal hot and cold tempera tures from the outdoors NOTE Return air from the mechanically driven system must not blow at the opening of the baking chamber Poor oven baking performance wi...

Страница 17: ...s supplied in the Installation Kit The locking casters should be installed at the FRONT of the oven The non locking casters should be installed at the REAR of the oven 4 Install the lower oven cavity...

Страница 18: ...ng the screws included in the base pad kit as shown in Figure 2 10 Figure 2 9 Stacking Figure 2 10 Top panel installation C Restraint Cable Installation Because the oven is equipped with casters a res...

Страница 19: ...2 3 feet 0 6 1 0m with your fingers The drive and idler shafts must rotate smoothly and the belt must move freely without rubbing on the inside of the oven 4 Check the tension of the conveyor belt as...

Страница 20: ...the two screws securing the photo eye assembly to the control box Remove the four nuts securingthephotoeyetothehousing Rotatethephotoeye180 degrees and resecure the photo eye with the four nuts On th...

Страница 21: ...on the wiring diagram CAUTION The terms of the oven s warranty require all start ups conversions and service work to be performed by a Middleby Marshall Authorized Service Agent 17 Figure 2 17 Utility...

Страница 22: ...all start ups conversions and service work to be per formed by a Middleby Authorized Service Agent D PS840 Propane Conversion Two items have to be changed to change the oven to LP 1 Replace main orifi...

Страница 23: ...ise to decrease pressure until the desired minimum outlet pressure is obtained 6 Check if main burner lights easily and reliable at minimum pressure 7 Reconnect pressure feedback connection if appcabl...

Страница 24: ...ovens have two displays single units have one C Temperature Control Display A Main On Off Button B Conveyor Time Setting C Temperature Control Display E Energy Level Indicators E Energy Level Indicato...

Страница 25: ...current average tem perature of the left side of the oven NOTE Right to Left temperature settings should not exceed a differential of 20 F 3 Right Set point temperature Pressing on this value allows t...

Страница 26: ...LEM SOLUTION Clean and replace the front fan filters Failure to do this will eventually shut down the oven due to excessive temperature High Control Compartment Temperature The computer has detected a...

Страница 27: ...ct the gas supply before moving the oven When all cleaning and servicing is complete 1 If the oven was moved for servicing return the oven to its original location 2 If the restraint cable was disconn...

Страница 28: ...4 3 AS EACH FINGERISDISASSEMBLED WRITETHE LOCATIONCODE FORTHEFINGERONALLTHREEOFITSPIECES Thiswill help you in correctly reassembling the air fingers CAUTION Incorrectreassemblyoftheairfingerswillchan...

Страница 29: ...set screw on both of the conveyor drive sprockets Then remove the sprockets from the shaft 11 Check the conveyor configuration as follows High speed conveyors are equipped with large flange bearings a...

Страница 30: ...is reached then tighten the bolts Figure 4 7 Rear panel access Remove eight 8 screws to remove rear panel Blower belt Bearings 2 total Blower motor Loosen four 4 screws to adjust motor position and be...

Страница 31: ...1 60598 Air Switch 10 1 57288 Motor Blower 11 1 50239 Ignition Module 12 1 60679 Assy Valve Gas Modulating 13 1 60671 Board Signal Cond 0 15VDC 14 1 33983 High Limit Control Module 240V 15 2 32108 Tra...

Страница 32: ...SECTION 5 WIRING DIAGRAM Middleby Marshall Model Number G208 240 Volt 50 60 Hz 1 Phase 28 59324 Rev E...

Страница 33: ...29 NOTES...

Страница 34: ...30 NOTES...

Страница 35: ...31 NOTES...

Страница 36: ...njury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment NOTICE During the warranty period ALL parts replacement and servici...

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