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18

P/N 60250  September 28, 2012

B.  Connection

Check the oven’s gas supply requirements before making the 

gas utility connection.  Gas supply requirement are listed on the 

oven’s serial plate and in Table 1-4. Gas Orifice and Pressure 

Specifications (in Section 1, Description).
Check the serial plate to determine the type of gas (Propane 

or Natural) to be used with the oven.
Refer to the instructions in the gas hose package (included 

in  the  Installation  Kit)  before  connecting  the  gas  line. 

One  gas  line  connection  method  is  shown  in  Figure  2-18; 

 

however, compliance with the applicable standards and regula

-

tions is mandatory.
Inlet, regulated, and pilot gas pressure readings can be  

taken using a digital tube manometer at the tap location shown 

in Figure 2-19. Figure 2-19 shows the burner assembly and 

Figure 2-21 shows the gas valve.

NOTE: 

 The installation must conform with local codes or in 

the absence of local codes, with the National Fuel Gas 

Code, ANSI Z223.1-latest edition.

Certain safety code requirements exist for the installation of 

gas ovens; refer to the beginning of Section 2 for a list of the 

installation standards. In addition, because the oven is equipped 

with casters, the gas line connection shall be made with a 

connector that complies with the Standard for Connectors for 

Movable  Gas  Appliances,  ANSI  Z21.69  (in  U.S.A.),  as  well 

as a quick-disconnect device that complies with the Standard 

for  Quick-Disconnect  Devices  for  Use  With  Gas  Fuel,  ANSI 

Z21.41 (in U.S.A.).

C.  Gas Conversion

Where permitted by local and national codes, it is possible to 

convert ovens from natural to propane gas, or from propane 

to natural gas. Use the appropriate Middleby Gas Conversion 

Kit for the specific oven model.

CAUTION:

 

The  terms  of  the  oven’s  warranty  require  all 

start-ups,  conversions  and  service  work  to  be 

performed  by  a  Middleby  Authorized  Service 

Agent.

D.  PS740 Propane Conversion

Two items have to be changed, to change the oven to LP:

1.  Replace main orifices.

2.  Adjust main gas regulator per instructions below.

Disconnect the manifold union closest to the main burner, and 

remove  the  manifold  assembly  (four  screws).  Slide  out  the 

manifold assembly (leaving the ignition and sense wires con-

nected). Replace the main orifices. 

Replace the main orifices on the manifold assemblies with the LP 

units, and replace the manifold assembly. Reconnect the union. 

E.  Adjusting the Maximum Pressure Setting

1.  Disconnect pressure feedback connection (if applicable).

2.  Connect a suitable pressure gauge to pipe line or to outlet 

pressure tap of gas control concerned, to measure burner 

pressure (measuring point must be as near to burner as 

possible).

Figure 2-19.  Gas Burner Assembly

Figure 2-18.  Flexible Gas Hose Installation

Gas Burner

Manifold Pressure Tap

To Gas

Supply 

Pipe

90°

Elbow

Quick-

disconnect 

device

Flexible

Gas Hose

Full-Flow 

Gas

Shutoff 

Valve

3/4

 gas 

pipe nipple

3/4

-1/2

″ 

gas pipe 

reducer

Individual gas 

connection 

for each oven 

cavity

1/2

 gas 

pipe nipple

1/2

 gas 

line tee with 

pressure tap

3.  Make sure that the appliance is in operation and the Mo-

duplus

®

 coil is energized with maximum current.

4.  If  maximum  rate  pressure  needs  adjustment,  use  an  8 

mm wrench to turn adjustment screw for maximum pres-

sure setting (clockwise to increase or counter-clockwise 

to decrease pressure), until the desired maximum outlet 

pressure is obtained.

5.  Disconnect electrical connection of the Moduplus

®

.

6.  Check minimum pressure setting and readjust if neces-

sary.  (See Adjusting Minimum Pressure Setting for proper 

adjusting procedure.)

7.  Reconnect pressure feedback connection (if applicable).
8.  If  minimum  and  maximum  pressures  are  set,  wire  the 

Moduplus

®

 in circuit.

9. Close pressure tap screw.

Содержание PS740 Series

Страница 1: ...rk of Middleby Marshall Inc All rights reserved Middleby Cooking Systems Group 1400 Toastmaster Drive Elgin IL 60120 847 741 3300 FAX 847 741 4406 PS740 Series Gas Ovens P N 60250 September 28 2012 PS...

Страница 2: ...any They will have personnel and provisions available to correct the problem WARNING FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY O...

Страница 3: ...O EVER SPECIFICALLY THERE ARE NO IMPLIED WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE The foregoing shall be Seller s sole and exclusive obligation and Buyer s sole and exclusi...

Страница 4: ...lation Concerns 12 IV ASSEMBLY 13 A Base Pad Legs Casters 13 B Stacking 14 C Restraint Cable Installation 14 D Conveyor Installation 15 E Standoff Installation 15 V FINAL ASSEMBLY 16 VI ELECTRICAL SUP...

Страница 5: ...ow Allows the user to access food products inside the baking chamber G Machinery Compartment Access Panel Allows access to the oven s interior and control components No user ser viceable parts are loc...

Страница 6: ...s Main Blower Control Circuit Phase Freq Current Poles Wires Voltage Voltage Draw 208 240VAC 208 240VAC 1Ph 50 60Hz 11 9 6 Amp 2 Pole 3 Wire 2 hot 1 gd Table 1 4 Gas orifice and pressure specification...

Страница 7: ...Agent NOTE There must be adequate clearance between the oven and combustible construction Clearance must also be provided for servicing and for proper operation NOTE An electrical wiring diagram for...

Страница 8: ...ERVICE AGENCY DIRECTORY 5 1 22500 0080 LABEL MM 6 1 51054 ASSY HANDLE DOOR Figure 2 1A PS740 Series Gas Oven Installation Parts PS740 24 OVEN INSTALLATION REQUIRED KITS AND EQUIPMENT PS740 PS740 PS740...

Страница 9: ...7025 P N67026 P N66164 PS740 Single Gas Oven 1 1 PS740 Double Gas Oven 2 1 PS740 Triple Gas Oven 3 1 3 2 4 6 5 1 PARTS LIST FOR SERIES PS740 GAS OVEN INSTALLATION KIT P N 61033 Two required for double...

Страница 10: ...0 11 1 2 4 9 8 ITEM NO QTY PART NO DESCRIPTION 1 1 64943 COMPLETE BASE WELDMENT 2 4 66851 TOP PLATE LEG WELDMENT 4 4 58930 SWIVEL CASTER FLAT PLATE 5 32 2000531 3 8 16 1 HEX SCREW SST 6 32 21416 0001...

Страница 11: ...0 11 1 2 4 9 8 ITEM NO QTY PART NO DESCRIPTION 1 1 66159 COMPLETE BASE WELDMENT 2 4 66851 TOP PLATE LEG WELDMENT 4 4 58930 SWIVEL CASTER FLAT PLATE 5 32 2000531 3 8 16 1 HEX SCREW SST 6 32 21416 0001...

Страница 12: ...T 6 32 21416 0001 3 8 FLAT WASHER SS 7 32 21422 0001 3 8 SPLIT LOCK WASHER ZP 8 1 22450 0228 RESTRAINT CABLE ASSEMBLY 9 1 61125 TOP COVER 10 2 59677 SCR MS SL TR HD 10 32 2 1 2 11 2 7A2S15 SCR MS STR...

Страница 13: ...T 6 32 21416 0001 3 8 FLAT WASHER SS 7 32 21422 0001 3 8 SPLIT LOCK WASHER ZP 8 1 22450 0228 RESTRAINT CABLE ASSEMBLY 9 1 59560 TOP COVER 10 2 59677 SCR MS SL TR HD 10 32 2 1 2 11 2 7A2S15 SCR MS STR...

Страница 14: ...21422 0001 3 83 SPLIT LOCK WASHER ZP 10 16 21172 0004 3 83 16 NYLON INSULATED LOCKNUT ZC 11 8 2001048 1 23 13 x 1 3 8 18 8 HEX CAPSCREW 12 8 A27750 1 23 18 8 FLAT WASHER 13 8 21422 0016 1 23 18 8 LOCK...

Страница 15: ...21422 0001 3 83 SPLIT LOCK WASHER ZP 10 16 21172 0004 3 83 16 NYLON INSULATED LOCKNUT ZC 11 8 2001048 1 23 13 x 1 3 8 18 8 HEX CAPSCREW 12 8 A27750 1 23 18 8 FLAT WASHER 13 8 21422 0016 1 23 18 8 LOCK...

Страница 16: ...effects can result from extreme seasonal hot and cold temperatures from the outdoors NOTE Return air from the mechanically driven system must not blow at the opening of the baking chamber Poor oven b...

Страница 17: ...h leg extension as shown in Figure 2 7 Use the 3 8 16 1 screws 3 8 flat wash ers and 3 8 lockwashers supplied in the Installation Kit The locking casters should be installed at the FRONT of the oven T...

Страница 18: ...the top panel using the screws included in the base pad kit as shown in Figure 2 10 Figure 2 9 Stacking Figure 2 10 Top panel installation C Restraint Cable Installation Because the oven is equipped w...

Страница 19: ...it for about 2 3 feet 0 6 1 0m with your fingers The drive and idler shafts must rotate smoothly and the belt must move freely without rubbing on the inside of the oven 4 Check the tension of the conv...

Страница 20: ...eye assembly Remove the two screws securing the photo eye assembly to the control box Remove the four nuts securing the photo eye to the housing Rotate the photo eye 180 degrees and resecure the photo...

Страница 21: ...ply as indicated on the wiring diagram CAUTION The terms of the oven s warranty require all start ups conversions and service work to be performed by a Middleby Marshall Authorized Service Agent Figur...

Страница 22: ...oven s warranty require all start ups conversions and service work to be performed by a Middleby Authorized Service Agent D PS740 Propane Conversion Two items have to be changed to change the oven to...

Страница 23: ...ing clockwise to increase or counter clockwise to decrease pressure until the desired minimum outlet pressure is obtained 6 Check if main burner lights easily and reliable at minimum pressure 7 Reconn...

Страница 24: ...ime Dual belt ovens have two displays single units have one C Temperature Control Display A Main On Off Button B Conveyor Time Setting C Temperature Control Display E Energy Level Indicators E Energy...

Страница 25: ...tes current average tem perature of the left side of the oven NOTE Right to Left temperature settings should not exceed a differential of 20 F 3 Right Set point temperature Pressing on this value allo...

Страница 26: ...M PROBLEM SOLUTION Clean and replace the front fan filters Failure to do this will eventually shut down the oven due to excessive temperature High Control Compartment Temperature The computer has dete...

Страница 27: ...servicing disconnect the gas supply before moving the oven When all cleaning and servicing is complete 1 If the oven was moved for servicing return the oven to its original location 2 If the restraint...

Страница 28: ...in Figure 4 3 AS EACH FINGER IS DISASSEMBLED WRITE THE LOCA TION CODE FOR THE FINGER ON ALL THREE OF ITS PIECES This will help you in correctly reassembling the air fingers CAUTION Incorrectreassembl...

Страница 29: ...osen the set screw on both of the conveyor drive sprockets Then removethesprocketsfromtheshaft 11 Check the conveyor configuration as follows High speed conveyors are equipped with large flange bearin...

Страница 30: ...4 6mm deflection is reached then tighten the bolts Figure 4 7 Rear panel access Remove eight 8 screws to remove rear panel Blower belt Bearings 2 total Blower motor Loosen four 4 screws to adjust mo...

Страница 31: ...Cooling Rear 9 1 62044 Air Switch 10 1 57288 Motor Blower 11 1 61602 Ignition Module 12 1 60679 Assy Valve Gas Modulating 13 1 60671 Board Signal Cond 0 15VDC 14 1 33983 High Limit Control Module 240...

Страница 32: ...28 P N 60250 September 28 2012 SECTION 5 WIRING DIAGRAM Middleby Marshall Model Number G208 240 Volt 50 60 Hz 1 Phase 59324 Rev E...

Страница 33: ...29 P N 60250 September 28 2012 NOTES...

Страница 34: ...30 P N 60250 September 28 2012 NOTES...

Страница 35: ...31 P N 60250 September 28 2012 NOTES...

Страница 36: ...rty damage injury or death Read the installation op erating and maintenance instructions thoroughly before installing or servicing this equipment NOTICE During the warranty period ALL parts replacemen...

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