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11                             Manual Number 9018558 • Revision H, April 13, 2021 

 

3.4 

MOUNTING 

Refer to Section 2: Pre-Installation Considerations in regards to equipment location. 
 
The TC120 DC/DC Converter is designed for base mounting only.  Four 6-32 mounting holes 
should be provided in the aircraft in accordance with Figure 3.6.  Secure the unit with four 6-32 pan 
head screws, or equivalent. A lock washer under the head of each screw is recommended.  
 

3.75

1.29

3.38

2.75

2.40

0.57

4X Ø0.15 Mounting Holes 
for #6-32 X 1.0" (min)

Connector per

MS3102A-14S-5P

Output voltage

adjustment

 

Figure 3.4 

TC120 DC/DC Converter Outline Drawing 

 

3.5 

INSTALLATION CAUTION 

Under no circumstances should the output of the Converter to be connected to another power 
output source or damage will occur to the unit or the connected power source.

 

 

3.6 

INSTALLATION COMPLETION 

Prior to operating the unit in the aircraft, it is recommended to verify the output and functionality of 
the unit. In order to prevent accidental damage to other systems, it is best not to attach the output 
to other equipment or power busses prior to verification. Verify the output of the unit at the 
terminating end of the cable with a multi-meter to ensure proper voltage and polarity. Once 
verified, installation can be completed and functionality of the remote on/off feature (if used) should 
be checked.   

Содержание 6430120-1

Страница 1: ...Revision H April 13 2021...

Страница 2: ...truebluepowerusa com www mcico com We welcome your comments concerning this manual Although every effort has been made to keep it free of errors some may occur When reporting a specific problem please...

Страница 3: ...NS 6 2 5 MODIFICATION 7 SECTION 3 INSTALLATION 8 3 1 GENERAL INFORMATION 8 3 2 UNPACKING AND INSPECTING EQUIPMENT 8 3 3 CABLE HARNESS 8 3 4 MOUNTING 11 3 5 INSTALLATION CAUTION 11 3 6 INSTALLATION COM...

Страница 4: ...C 03 15 2016 Add 2 version BAW D 05 27 2016 Updated wiring drawings in Section 3 VAA E 02 10 2016 Updated Section 4 2 1 KJW F 05 07 2020 Updated style and brand to meet Marketing and Engineering guid...

Страница 5: ...60G The small size and light weight in conjunction with its installation flexibility inside or outside the pressure vessel make it an ideal choice for aircraft power needs while reducing the challenge...

Страница 6: ...ominal Table 1 1 Physical Attributes Weight 11 0 oz 312g Dimensions not including connector mate 2 75 inches long x 3 75 inches wide x 1 29 inches high 69 9 mm long x 95 3 mm wide x 32 8 mm high Matin...

Страница 7: ...tions where the unit could be subject to standing or direct water exposure should be avoided The unit can be mounted in any orientation Clearance should be provided for the mating connector and may re...

Страница 8: ...plate by the lack of marking on the MOD numbers 1 through 9 i e 1 9 are visible All subsequent modifications are identified on the nameplate by the marking blacking out of that particular MOD number i...

Страница 9: ...nt make a visual inspection for evidence of any damage that may have incurred during shipment The following parts should be included A DC DC Converter P N 6430120 B Connector Kit P N 9018651 i Mating...

Страница 10: ...it and use a multi meter to measure and verify the power ground and enable voltages on the appropriate pins within the mating harness Output voltage Adjustment The output voltage can be set to any val...

Страница 11: ...USTMENT TRIMMER DC RETURN 6430120 1 NOT CONNECTED Figure 3 2 Typical 6430120 1 Aircraft Wiring Installation Constant On A B C ON OFF ON OFF ENABLE D DC INPUT TC120 E 5 18 V OUTPUT ADJUSTMENT TRIMMER D...

Страница 12: ...120 DC DC Converter Outline Drawing 3 5 INSTALLATION CAUTION Under no circumstances should the output of the Converter to be connected to another power output source or damage will occur to the unit o...

Страница 13: ...the typical maximum current of the MIL 510514 5P connector and mating harness connector See Figure 4 1 for maximum continuous and temporary output current for a given voltage output The left side of...

Страница 14: ...ote ON OFF feature that allows the user to enable or disable the output of the unit remotely By providing a ground to the appropriate pin the user can enable the output of the unit via a remote mounte...

Страница 15: ...tact Mid Continent Sales In the Temporary Operating Range of Figure 4 2 the TC120 cannot boost the input voltage to produce a higher output voltage As an example if the output voltage is set for 18 Vo...

Страница 16: ...rcuits When the unit senses an internal condition that exceeds maximum temperature ratings the output is disabled The converter will continue to remain shut down until the temperature returns to withi...

Страница 17: ...TDS 627 STANDARD RTCA DO 160 Rev G dated 12 08 10 CONDITIONS SECTION DESCRIPTION OF TEST Temperature and Altitude 4 Category F2 Temperature Variation 5 Category S2 Humidity 6 Category B Operational Sh...

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