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True Blue Power

®

 

16 

Manual Number 9017680  

a division of Mid-Continent Instrument Co., Inc.

 

 

Revision G, July 17, 2019

 

If the load exceeds approximately 120% to 130% of rating or 1450VA to 1550 VA 
(approximately 720 VA for the 6431200-5), the output will limit by clipping the peaks of AC 
sine wave, limiting the power output. 

At loads higher than approximately 1500VA, the inverter will not only clip the peaks of the AC 
sine wave output, but will begin to cycle the AC output ON and OFF at a 5 to 7 second rate 
further limiting the output power. Loads connected to the inverter output which use a power-
ON momentary pushbutton feature will automatically turn-off when inverter output turns-off 
which should automatically remove some of the load on the AC circuit. When the inverter 
output cycles back to ON a few seconds later, the reduced load may allow the inverter to 
automatically return to continuous normal output. 

At a full short circuit, a TI1200 series inverter will only draw around 10 amps from the 28V 
input, and will cycle ON and OFF at a 5 to 7 second rate continuously.  

Once the overload or short circuit condition is removed, the AC output will return to normal 
operation within 7 seconds. 

4.2.6  Over-Current and Installation for the 6431200-4 

The typical TI1200 series provides for an instantaneous peak-power output of greater than 
1800 VA. However devices such as microwave ovens using an internal high-voltage 
transformer with rectified output to a magnetron, or electronic coffee makers that control 
heating by AC phase-modulating the heating element may be rated for an average of only 
1200VA, but may exhibit an instantaneous peak power of 2200VA. For these applications, 
the 6431200-4 inverter is specially intended to meet the requirements of high peak-power AC 
loads with high crest power-factor or AC phase-modulated power requirements.  

At loads exceeding the overcurrent setting of the 6431200-4, the inverter will clip the peaks of 
the AC sine wave output. At higher levels than this the AC output will cycle ON and OFF at a 
5 to 7 second rate limiting output power. At a full short circuit, the inverter will only draw 
around 10 amps from the 28V input, and will cycle ON and OFF at a 5 to 7 second rate 
continuously.  

Once the overload or short circuit condition is removed, the AC output will return to normal 
operation within 7 seconds. 

Because the overcurrent operation of the 6431200-4 is set much higher, this model of 
inverter should be direct wired to the load, or have a dedicated outlet to the item being 
powered. The output of the inverter should not be available for general cabin use or 
inadvertent overloading of the inverter could occur damaging the inverter. 

4.2.7  Over-Current and the 6431200-7 

The TI1204 model 6431200-7 does not cycle the AC output ON and OFF at high overload. 
During high overload and short-circuit this model inverter will power for 8 to 15 seconds 
before latching OFF. Either the input power or the ENABLE must be cycled to restore inverter 
output. This inverter operates same as the legacy unit this model replaces. 

4.2.8  Temperature Regulated Cooling 

The unit is equipped with two internal brushless DC fans for cooling to extend the power 
range and long-term life. The fans are activated at a specified point determined by the 
continuous monitoring of the internal temperature. The fans operate very quietly to reduce the 
audible noise in any environment. The two fans provide independent redundancy for 
protection of the unit in the event that one becomes inoperative.  
 
 
 

 

 

 

Содержание 6431200-1

Страница 1: ...0 Series Static Electrical Power Inverter True Blue Power is a division of Mid Continent Instrument Co Inc Mid Continent Instrument Co Inc dba Mid Continent Instruments and Avionics 9400 E 34th Street N Manual Number 9017680 Wichita KS 67226 Rev G July 17 2019 ...

Страница 2: ...ww mcico com We welcome your comments concerning this manual Although every effort has been made to keep it free of errors some may occur When reporting a specific problem please describe it briefly and include the manual part number the paragraph figure table reference and the page number Send your comments to True Blue Power c o Mid Continent Instrument Co Inc Attn Technical Publications 9400 E ...

Страница 3: ... Page 15 TS and TDS 501 was 500 C 01 02 15 BMC Added TI1202 model D 08 08 16 VAA Added 6431200 5 model E 12 30 16 KJW Added the 2 4 and 5 models to Table 1 1 F 2 27 17 JRC General update to entire manual Added 6431200 6 model Add capacitor noise section G 7 17 19 JRC Added additional DO 160G section category ratings to Table 5 2 Added 6431200 7 with different connector in Table 1 1 and Table 3 3 1...

Страница 4: ...3 6 INSTALLATION COMPLETION 12 SECTION 4 OPERATION 4 1 ELECTRICAL PERFORMANCE 14 4 2 PROTECTIVE FEATURES 15 4 2 1 Remote ON OFF 15 4 2 2 Over Voltage 15 4 2 3 Under Voltage 15 4 2 4 Over Temperature 15 4 2 5 Short Circuit and Over Current for the 6431200 1 2 3 5 and 6 16 4 2 6 Short Circuit Over current and Installation for the 6431200 4 16 4 2 7 Over Current and the 6431200 7 16 4 2 8 Temperature...

Страница 5: ... pure sine wave with typically less than 2 5 of total harmonic distortion for clean noise free harmonic free power to supply loads of corresponding voltage power and frequency For the TI1200 the 115VAC 60 Hertz Hz is suitable for nearly any common commercial or consumer load rated for a nominal input of 115VAC The TI1202 is designed for a 230VAC output with an AC frequency of 50 Hz for internation...

Страница 6: ...tor 1 Output Waveform Pure sine wave Power Factor 0 8 to 0 8 Efficiency 88 nominal Total Harmonic Distortion THD 2 5 3 3 5 Table 1 2 Electrical Attributes Physical Attributes 6431200 1 3 4 5 6 6431200 2 6431200 7 Weight 7 25 pounds max Dimensions not including connector mate 12 00 inches long x 6 32 inches wide x 3 45 inches high Mating Connector and cable clamp MS3106A24 12S MS3106E24 12S or equi...

Страница 7: ...e unit are heavy gauge wire and carry significant power Be aware of routing cables near other electronics or with other wire bundles that may be susceptible to high energy flow Avoid sharp bends in cabling and routing near aircraft control cables Also avoid proximity and contact with aircraft structures avionics equipment or other obstructions that could chafe wires during flight and cause undesir...

Страница 8: ...use MCI P N 9019110 1 MCI P N 9017235 2 cable clamp c Installation Manual MCI P N 9017680 Equipment not provided a Mounting Hardware four 4 20 pan head screws lock washers optional b Cable Harness Wire See Section 3 3 for specifications 3 3 INVERTER CONNECTIONS AND WIRE HARNESS 3 3 1 TI1200 Connectors Figure 3 3 1 Connectors for 6431200 1 through 6 Left and 6431200 7 Right 3 3 2 Pin Assignment Inf...

Страница 9: ...rcraft ground If the inverter is to be ENABLED at all times then the ENABLE pin can be connected directly to DC Negative By utilizing a switch between this pin and ground or negative the switch will allow remote on off control of the unit For only the TI1204 6431200 7 model the inverter is ENABLED if this connection is open or connected to ground To turn the inverter OFF remotely a switch must be ...

Страница 10: ...ction will not function properly if there is not an Earth Neutral connection or if there is noise between Earth and Neutral If consumer video electronics exhibit noise interference if touch screen devices exhibit erratic touch screen operation or if added GFI systems exhibit false tripping then it is recommended to place a capacitor between the inverter AC return pin D and the inverter chassis gro...

Страница 11: ...n The wiring diagrams of Figure 3 4 provides general examples of typical installations The configuration of individual aircraft installations may vary Refer to Section 3 of this manual for circuit breaker rating s recommended wire sizes and other details as these vary with the different model inverter output voltage and power ratings The different connector of the 6431200 7 is not shown in these d...

Страница 12: ...E Digital meters measure AC voltage with a very high impedance As noted in section 3 3 7 the TI1200 series has a balanced AC output that is not referenced to the chassis If a digital meter is used to measure the AC output to chassis the reading will correspond to approximately the inverter rated output voltage This reading may vary depending upon the presence of an optional noise capacitor section...

Страница 13: ...inent Instrument Co Inc Revision G July 17 2019 3 46 6 32 3 750 12 00 9 75 11 250 Connecter per MS3102A24 12P 4x Ø 0 281 1 4 20 Mounting Holes C B A E D Fan Air Exhaust at connector End Fan Air Intake at this end of Inverter Figure 3 5 TI1200 Series Outline Drawing ...

Страница 14: ...30VAC 600 VA model of the TI1200 is available See Table 1 2 for tolerance ranges The TI1200 series is designed as a two stage solid state switch mode power supply The power transformation utilizes a first stage full bridge methodology followed by an H bridge AC forming second stage The primary stage utilizes current mode control providing instantaneous load protection as an advantage over legacy d...

Страница 15: ...disables the output The unit will monitor the input voltage such that if the input returns to within the normal operating range the output will be enabled and allow the unit to operate normally 4 2 4 Over Temperature The TI1200 Series incorporates an internal temperature sensing device that provides monitoring to the control circuits When the unit senses an internal condition that exceeds maximum ...

Страница 16: ...or these applications the 6431200 4 inverter is specially intended to meet the requirements of high peak power AC loads with high crest power factor or AC phase modulated power requirements At loads exceeding the overcurrent setting of the 6431200 4 the inverter will clip the peaks of the AC sine wave output At higher levels than this the AC output will cycle ON and OFF at a 5 to 7 second rate lim...

Страница 17: ...perature In Flight Loss of Cooling Decompression Overpressure 4 4 5 1 4 5 2 4 5 5 4 6 2 4 6 3 Category F3 Y Operating Low Temp 55C Operating High Temp 70C Category Y 300 minutes 40C 75 Altitude 55 000 ft 15 000 ft Temperature Variation 5 Category S2 Humidity 6 Category B Operational Shock and Crash Safety 7 Category B Vibration 8 Category R Curve C C1 Category U Curve G RCC1 UG Explosion 9 Categor...

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