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17

Calibrating Xpress XL

Keeping your machine in a clean, dust free environment will ensure that all the 

mechanical parts run smoothly. There are occasions when you may need to adjust 

some settings. 

One of the programs included with the system is a calibration utility. This utility 

includes a quick initial system test for checking the basic disc-transporting functions. 

Follow the procedure below to run this test.

Calibration Procedures

To work properly the Xpress XL needs to be correctly calibrated. If not calibrated 

propertly you may experience some of the following errors:

  If discs are not picked up from the input spindles

  If discs are being dropped off the trays or output spindles

  

  If discs are not centered when placed on drive trays

  If the arm has trouble picking up discs from the drive trays/ printer tray

  If the printer is not able to clamp the disc properly.

Calibration means making adjustments to the disc production system so the opera-

tion runs smoothly.

Prepare for the calibration procedure

Place a few discs on spindles 1 thru 4. Start the calibration utility program by double-

clicking its desktop icon. The calibration utility’s window will open.

Adjust the spindle calibrations

Click the 

Calibrate Position

 button and click on the button for the spindle you wish 

to calibrate (S1 for example). The disc transport arm will move over to the top of the 

spindle, move down close to the top of the spindle and then stop.

If the arm is not centered exactly over the spindle, the calibration of the spindle must be 

corrected. Use the two arrow buttons and to “bump” the position of the arm counter clockwise 

or clockwise respectively. When the arm is centered, click the 

Save

 button to accept the change. 

Recheck the alignment by repeating this step. Click the 

Cancel

 button if no change is necessary.

Repeat this step for spindles 1-5 & Rej1 - Rej2.

Calibrate the arm height

To calibrate the height at which the arm travels above the spindles and below the 

printer(s), click the Calibrate Spindle Height button.  The arm will move over S3, 

move slightly to the left, tap the top of the spindle, move to the top of the elevator, and 

then back down.  The positions are automatically saved.

Adjust the drive calibration

There is no separate calibration for each drive. Only one station on each side (D1 

or D7) must be calibrated. Have at least one disc on spindle 4. Click the 

Calibrate 

Position

 button and the 

D1

 button. The disc transport arm will pick up a disc from 

spindle 4 and move it over to the drive. Once it senses the drive tray, the arm will 

move back and stop above the drive tray.

Содержание Xpress XL

Страница 1: ...Xpress XL Disc Production System Hardware Manual Revision 3 003 0085 03 ...

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Страница 3: ...on Workspace 5 Checking Your Shipment 6 Unpacking Xpress XL 6 Xpress XL Contents 7 Xpress XL Assembly Procedures 8 Operation 11 Powering Up the Xpress XL 11 The Xpress XL Desktop 12 Checking the Xpress XL Software Configuration 13 Calibrating Xpress XL 15 Placing Discs on Spindles 18 Shutting Down Xpress XL 18 Maintenance 19 Microtech Support 19 ...

Страница 4: ......

Страница 5: ...gulations 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause unde sired operation NoticeforEurope EuropeanStandards This equipment conforms to the EMC Directive 89 336 EEC by compliance with the following European standards EN 55022 1998 A1 2000 CISPR 22 1997 A1 2000 Emissions EN 50024 1998 A1 2001 CISPR 24...

Страница 6: ... ...

Страница 7: ...erred to later in the manual take a few moments to become familiar with them The main parts of the Xpress XL production system are indicated below front view Reject Spindle R 6 Disc Writers Spindle 5 Spindle 4 Spindle 3 Spindle 2 Spindle 1 Switch Panel Printer 2 Printer Plate 6 Disc Writers Drive Encosure Handholds Printer 1 Digital Camera ImageAligner 2 Light Shield Camera Mount Elevator Arm Hois...

Страница 8: ...t ers installed from 1 to 4 depends on your particular system Writers can be CD R DVD R or a mix The PC module contains the entire PC including disc readers hard disk and power supply The disc reader reads master discs to be duplicated and other tasks The disc reader drive is a DVD ROM drive The disc spindles hold discs in various stages of processing There are five full height spindles for holdin...

Страница 9: ...ure that the power receptacles are properly grounded The average power require ment for the entire system is 250 watts The peak requirement may reach 400 watts Microtech recommends using a surge protector and or power conditioner for optimal setup Adequatelighting There should be enough light both for operating the equipment and for examining the discs you produce and print In addition if the Imag...

Страница 10: ...ys tem If the shipping cartons are present and not damaged start setting up a workspace for your production system Unpacking Xpress XL There are five basic Xpress XL configurations 1 Basic system only no printer 2 Basic system with 2 XpressJet inkjet printers 3 Basic system with 2 Perfect Image thermal transfer printers 4 Basic system with the 2 Perfect Image thermal transfer printers and ImageAli...

Страница 11: ...s Box 6 Monitor Box 7Printer w cables Box 8 optional2nd printer Printer w cables Box 9 10 identicalcontentsineachbox optionalImageAlilgnerIICameras Digital Camera Camera Support Boom Light Shield Camera Mount Disk Thumbscrews 3 Male and 1 Female Camera Cable Calibration Disc During unpacking visually inspect parts for dents scratches or other damage If any parts are damaged call Microtech s Custom...

Страница 12: ...losure Cabling 1 Drive enclosure ATX 24 pin power cable connects to back of elevator 2 Connect power from lower power supply to back of elevator to right of the ATX connector 3 Connect three ribbon cables and two black AUX cables located underneath fans on right to their respective connectors on back of elevator Each connector is unique and will only fit one receptacle 4 Connect Drive Cables 12 Ca...

Страница 13: ...ack of Xpress XL base unit 3 Connect printer power cord to port on back of printer plug opposite end into standard electrical outlet Perfect Image Left Side 1 Connect the light grey serial cable with USB adapter between port on back of printer to USB port COM3 on back of Xpress XL base unit 2 Connect USB cable between port on back of printer to USB port on back of Xpress XL base unit 3 Connect pri...

Страница 14: ...mera Support Boom on top of Printer Base Plate behind Elevator 2 Tighten attached knobs 3 to secure Camera Support Boom to threaded holes in Printer Base Plate 3 Line up pegs 2 and threaded rod on top of Light Shield Camera Mount Disk with holes on bottom of camera support boom 4 Finger tighten knob onto threaded rod to secure Light Shield Camera Mount Disk to Camera Support Boom 5 Attach Camera t...

Страница 15: ... working correctly close the configuration program 1 Start the Xpress calibration utility Start Programs ImageMaker Xpress Calibration Make sure that both printers are properly configured If either printer is grayed out then check its control connection For a Rimage printer this means check the serial port setting via the configuration program For all other printers make sure that the control cabl...

Страница 16: ...12 ...

Страница 17: ... control panel on the front of system Xpress XL is a Microsoft Windows based system Upon powering up the system for the first time Windows will ask you for some general system set up informa tion including an agreement to licensing terms your time zone computer name password and network preferences You will also be asked to validate Windows by entering the Product Key which is located on the back ...

Страница 18: ...ImageMaker EZ disc layout editor used to create and modify disc printing layouts XpressXLCalibrationicon Starts the Xpress XL calibration utility used for calibrating the system CD Remoteicon Starts the CD Remote background process and is only necessary should you need to restart the process CD Remote starts automatically when it is needed Windowstaskbar When a program is started e g MyDisc a butt...

Страница 19: ...on the lower left corner of the desktop From the menu that pops up work through the submenus to select Programs ImageMaker Configure ImageMaker The configuration dialog shown below will open Check the following configuration items to make sure they re set correctly Ifaprinterisinstalled itmustbeidentifiedintheprintersettingsandoptions Select the printer names and position on the Xpress XL left or ...

Страница 20: ...er Left and the other is called Rimage Perfect Image Printer Right Left is COM3 and Right is COM1 To test either printer place the disc on the printer tray and click Test button for corresponding printer The printer will print the word test on the disc If it does not check the cabling on the printer and the port settings in printer driver If no printer is installed at any position left or right yo...

Страница 21: ...librations Click the Calibrate Position button and click on the button for the spindle you wish to calibrate S1 for example The disc transport arm will move over to the top of the spindle move down close to the top of the spindle and then stop If the arm is not centered exactly over the spindle the calibration of the spindle must be corrected Use the two arrow buttons and to bump the position of t...

Страница 22: ...tside clamping pins XpressJet Center the disc so that it is about 1 8 3 4mm away from each of the two front stationary pins TEACP 55 Center the disc so that two left stationary pins are close to but not touching the center of the disc FORALLPRINTERS To make left right adjustments loosen the four screws on the printer plate and slide the printer left or right as necessary Then tighten the screws wh...

Страница 23: ...talled the disc will be picked up from the disc writer drive tray and dropped on spindle 5 Observethefollowingcarefullyduringtest Arm centers on spindle Disc is dropped in center of drive writer tray Disc is dropped onto output spindle IfPrinterisinstalled Disc is dropped in center of printer tray Printer is able to clamp the disc If the continuous test fails at any point during the cycle repeat t...

Страница 24: ...k discs will be retrieved from spindle 4 and completed discs will be placed on spindle 5 When all discs have been removed from spindle 3 the whole operation will shift to the left by one spindle and blank discs will be retrieved from spindle 3 and completed discs will be placed on the now empty spindle 4 When all 800 discs have completed there will be discs on spindles 2 thru 5 and nothing on spin...

Страница 25: ... the tightness of the thumbscrews that hold the main assemblies together If none of these solutions solve the problem please have the following informa tion available before calling Microtech Systems support 1 Serial number 4 digit number located on the back of the system or under the keyboard 2 Detailed description of problem s experienced Microtech Systems 2 Davis Drive Belmont CA 94002 650 596 ...

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Страница 27: ... Software Configuration 12 Installation Set Up 5 Installing ImageAligner 10 Placing Discs on Spindles 18 Power Up Xpress XL 11 Printer Connections 9 Shutting Down Xpress XL 18 Software Configuration 13 System Parts 3 System Specifications 4 Xpress XL Desktop 11 ...

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