8.0 SUGGESTED
SETTINGS
STOCK
STRANDED
SIZE
WIRE
HEAT
TENSION
HEADPIECE
OPEN
SPACE
LIMIT
SWITCH
COPPER 26
GA. 10H
1
5
COPPER 24
GA. 9H
1.5
6
COPPER 22
GA. 8H
2
6
COPPER 20
GA. 7H
3
6
COPPER 18
GA. 6H
3.5
7
NOTE: These settings are approximate and may be varied to suit
needs.
8.1 WELDED STRAND OR BUNCHED COPPER AND ALUMINUM WIRE
CONDUCTORS
THEORY: Welds are formed within a ceramic tube of block and
no filler materials are needed.
Wire ends are resistance heated to a plastic condition and
hot forged together within a ceramic tool, which acts as a
crucible. The resultant coalescence (weld) locks all single
filaments into a solid weld zone…Since strand conductors
have configuration voids on the fraying surfaces, the
plastic material normally forced to the outside on a normal
weld, is forced into the voids eliminating the upset burr
common with standard upset welds. (This type of weld is not
suitable for solid wire.)
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