MICRO-MARK MicroLux 85181 Скачать руководство пользователя страница 8

When satisfied

,

 retract the cutting tool and wind the saddle away from the headstock, then wind

the cutting tool up to the work

 

somewhere along the length to be cut  whil

e

 rotating the work

by hand

 

using the chuck.

Continue to advance the cutting tool slowly,
until it just touches the surface. Record this 
position by zeroing the scale on the cross-
slide, i.e. turn the moveable scale until the 
tool is a short distance from the right hand 
edge of the

 wor . 

n

 in the cross-slide

again one full 

turn 

until the zero marks again

coincide.

lMPORTANT:

 

lf you go past the zero marks

,

back off again at least one half of a turn, then slowly bring the marks back together.
Whenever you use the scale as an indicator to advance the cross-slide or compound slide

,

ALWAYS use this procedure to alig

n

 the marks. This is to take into 

a

ccount backlash and

other clearances in the gearing and slides

,

 etc.

Continue to turn the handle an amount equivalent to your desired depth of cut.

NOTE: We recommend that for rough cutting, you do not exceed 0.010"

 

(0.25mm) as

8

The setup is now complete to begin your cutting operation  but before starting, check the
position of the Clutch for changing the manual & auto feeding set to left 

po t on

.

Switch the machine ON as described under

 

Starting Procedure

 

and slowly feed the cutting

tool into the work using the manual feed handle. Proceed until you reach the previously marked
line on the work, then retract the tool one or two complete turns on t e  ross-slide feed handle.
Wind the saddle back to the beginning

,

 then wind the tool the same number of turns

 

in

,  

plus

the depth of desired cut, and proceed to cut once more.
NOTE: this describes the procedure for general, rough cutting. For other types of cuts

finishing, 

cutting shoulders etc., you should consult a suitable handbook.

IMPORTANT:Your left hand should always be free in order to hit the emergency stop
should it become necessary.

MAINTENANCE

For maximum performance, it is essential that the lathe is properly maintained.

BEFORE USE

Always inspect before use. Any damage should be repaired and maladjustments rectified.
Damage to machined surfaces should be repaired with an oil stone. Test by hand to ensure
smooth operation of all parts before use.
lnject a few drops of oil 

n

to the oilways at both leadscrew bearing  (each end bracket  once o

twice

during the day if used continuously. lt will be necessary to remove the geartrain cover in order to 
oil the left hand bearing.

l o 

nject a few drops 

n

to the compound slide oilway, located on the slide top surface, between

the two hex socket head screws.

AFTER USE

Remove all 

e r

 from the machine and thoroughly clean all surfaces. lf coolant has been used,

ensure it has completely drained from the tray.
Components should be dry, and all machined surfaces should be lightly oiled.
Always remove cutting tools, and store in a safe place.

MOTOR BRUSHES

The motor brushes may be changed by unscrewing the caps, at the upper 

en  

of the motor, beneath 

the headstock.

 

your depth of cut.

0

5

10

45

40

Содержание MicroLux 85181

Страница 1: ... 908 464 1094 Monday thru Friday 1pm to 5pm ET Micro Mark MM120711 Please read and understand all instructions before using this tool Note These instructions will show you how to assemble this machine work its controls and maintain it for long life It is not intended as an educational course on how to make parts using a lathe 85181 Nominal size ...

Страница 2: ...ning Gear 3 The Tailstock 4 The Saddle and the Cross Slide Unpacking and Preparing for Use Starting Procedure Operation Maintenance Settings and Adjustments Accessories Parts List Parts Diagram Wiring Diagram Packing List CONTENTS Important Safety Instruction 2 ...

Страница 3: ...ved accessories are available from Micro Mark 3 Check for damaged parts before using any tool Any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function 4 Check for alignment and binding of all moving parts broken parts mounting fixtures and any other condition that may affect proper operation Any part that is damaged shou...

Страница 4: ...g 13 Leadscrew and Handwheel 14 Bed Way 15 Apron 16 Fuse Box 17 Power Indicator Lamp Green 18 Reset Indicator Lamp Yellow SPECIFCATIONS Max swing over bed 140 mm 5 1 2 Max Iength of workpiece 250 mm 10 Spindle hole taper MT2 Cross slide travel 60 mm 23 8 Hole of spindle 9 mm 3 8 Tailstock taper MT1 Spindle speed Variable speed 100 2000rpm 10 Screw threads Imperial 16 18 19 20 24 Motor output power...

Страница 5: ...lowing it to be pulled free together with three mounting studs Note The Chuck has a protection cover 6 Opening the cover causes main power of the lathe to be switched off Keep the cover closed to operate The Running Gear ls protected by a cover 4 open the cover 4 of the gear box on the left side of the machine and select the gear see Accessories of the correct size according to the desired feeding...

Страница 6: ...ws with flat washers not supplied Taking all precautions previously stated ensure t at the cross slide is well away from the chuck and the clutch for manual and auto feeding is in t e left position Close the chuck protecti e cover Insert the electric plug into t e socket o ar e a e ir re ea e e er ency o i c A en e ec or ard or e er e a de ired ina y ro a e e eed con ro o e de ired eed Run t e a n...

Страница 7: ...he in order to carry out a simple turning operation ALWAYS plan your work Have drawings or a plan on hand together with any measuring instruments you may require such as micrometers verniers calipers etc Select a cutting tool that will produce the desired cut and mount in the tool rest with as little overhang as possible secure it using the hex socket head screws ideally the overhang should be app...

Страница 8: ... the work then retract the tool one or two complete turns on t e ross slide feed handle Wind the saddle back to the beginning then wind the tool the same number of turns in plus the depth of desired cut and proceed to cut once more NOTE this describes the procedure for general rough cutting For other types of cuts finishing cutting shoulders etc you should consult a suitable handbook IMPORTANT You...

Страница 9: ...rect adjustment is attained 5 Tighten all lock nuts taking care to ensure you do not move the ib screws while doing so 6 When completed retract the slide fully and apply oil to all mating surfaces and the feed screw thread then wind the slide back to its normal position The cross slide feed should run smoothly and the scale must rotate with the handle lf any stiffness occurs it is probably the res...

Страница 10: ...ACCESSORIES cessories for your machine are a a la le ro ro ar 10 OPTIONAL ACCESSORIES ...

Страница 11: ......

Страница 12: ... Gear shaft bracket 1 24 Screw M4 10 5 78 Nut M5 2 26 Spring washer 6 2 79 Support plate 1 27 Screw M6 20 2 80 Washer 3 28 Washer 8 6 81 Change gear Z 72 1 29 Spring washer 8 6 82 Change gear Z 19 1 30 Screw M8 20 2 83 Change gear Z 76 1 31 Small round nut M18 1 5 2 84 Change gear Z 24 1 32 Spindle gear 36T 1 85 Gear sleeve 2 33 Spacing ring I 1 86 Gear shaft 2 34 Spindle timing pulley 1 87 Screw ...

Страница 13: ...tch 1 153 Tool rest block 1 114 Forward off Reverse switch 1 194 Spring 3 115 Power indicator light 2 195 Dial 1 116 Fuse box 1 218 Big washer 1 117 pc board 1 219 Washer 1 118 Lock connect 1 220 Tailstock casting 1 119 PC board box 1 221 Base plate 1 120 Screw ST2 9 9 5 4 223 Screw M6 20 1 121 Micro switch 1 224 Bearing sleeve 1 122 Screw ST2 2 9 5 2 250 Screw M8 35 1 123 Power line 1 252 Spacing...

Страница 14: ...Wiring Diagram I 220 240 50Hz see the label 14 ...

Страница 15: ...Wiring Diagram II 100 120V 60Hz See the label 15 ...

Страница 16: ...hone number so we may advise you of the repair estimate Any product returned to the purchaser without repair work being performed shall be shipped C O D for the return transportation charges This warranty does not cover damages resulting from improper assembly adjustment or maintenance accident alterations normal wear abuse or misuse and does not apply where products are used commercially The warr...

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