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Installation and Assembly

MSC7401 / 7802 / 7602 Miniature sensor controller for inductive displacement sensors

4.3

Power Supply, Sensor and Signal Output MSC7401

The minimum bending radius of the PC7400-6/4 and PC5/5-IWT power supply and output cables (available
as optional accessories

, see A 1

) is ten times the cable diameter. All of the connections for the power supply/

sensors/signal output are on the controller

, see Fig. 10, see Fig. 11

Connections

- Power supply/output side:

Cable gland: SW19; clamping range 4.5 mm ... 10 mm
Screw terminal connection; AWG 16 up to AWG 24; up to AWG 28 with ferrule

Alternatively: connector M12x1, 5-pole, A-coded

- Sensor side:

Cable gland: SW15; clamping range 1 mm ... 5 mm
Screw terminal connection; AWG 16 up to AWG 24; up to AWG 28 with ferrule

Alternatively: female connector M9; 5-pole, series 712, Co. Binder

Fig. 10 View with cable gland, MSC 7401

Fig. 11 View with plug-in connectors, MSC 7401(010)

Содержание induSENSOR MSC7602

Страница 1: ...MSC7401 MSC7401 0x0 MSC7802 MSC7802 0x0 MSC7602 Operating Instructions induSENSOR MSC7401 7802 7602...

Страница 2: ...ECHNIK GmbH Co KG Koenigbacher Str 15 94496 Ortenburg Germany Phone 49 0 8542 168 0 Fax 49 0 8542 168 90 e mail info micro epsilon com www micro epsilon com Miniature sensor controller for inductive d...

Страница 3: ...Delivery 14 3 2 Storage 14 4 Installation and Assembly 15 4 1 Precautions 15 4 2 Controller 15 4 2 1 MSC7401 Model 15 4 2 2 MSC7802 Model 18 4 2 3 MSC7602 Model 21 4 3 Power Supply Sensor and Signal...

Страница 4: ...53 5 4 2 Zero Point Search 54 5 4 3 Example A Sensor Parameter Adjustment DTA 5G8 Channel 1 55 5 4 4 Example B Signal Output Adjustment 2 10 V Channel 1 56 5 4 5 Example C Adjustment via Zero Point Se...

Страница 5: ...3 Signal Processing 74 A 3 2 4 CSV Output 75 A 3 3 Single Value Menu 77 A 3 4 Menu Settings 79 A 3 4 1 General 79 A 3 4 2 Output 81 A 3 4 3 Adjustment 82 A 3 4 3 1 Two Point 83 A 3 4 3 2 Zero Point 8...

Страница 6: ...MSC7401 7802 7602 Miniature sensor controller for inductive displacement sensors...

Страница 7: ...in property damage if not avoided Indicates a user action i Indicates a tip for users Measurement Indicates hardware or a software button menu 1 2 Warnings Connect the power supply and the display out...

Страница 8: ...MESSTECHNIK GmbH Co KG Koenigbacher Str 15 94496 Ortenburg Germany The measuring system is designed for use in industrial environments and meets the requirements 1 4 Intended Use Das induSENSOR MSC74...

Страница 9: ...ctive displacement sensors 1 5 Proper Environment Protection class MSC7401 and 7802 IP 67 MSC7602 IP 20 Temperature range Operation 40 85 C 40 185 F Storage 40 85 C 40 185 F Humidity 5 95 non condensi...

Страница 10: ...mal control of the respective sensors the frequency and the supply voltage can be set see 5 The demodulator electronics transforms the signal of the two secondary coils into the set output signal With...

Страница 11: ...C7802 7602 models Sensor cable Supply and output cable Any type of half bridge and full bridge sensors can be connected to the amplifier electronics However if sen sors of other manufacturers are used...

Страница 12: ...tion 40 mA 80 mA Input impedance 3 100 kOhm Analog output 4 0 2 10 V 0 5 4 5 V 0 5 V Ra 1 kOhm or 0 4 20 mA load 500 Ohm Connection Sensor screw terminal AWG 16 up to AWG 24 with ferrule up to AWG 28...

Страница 13: ...rement channels 1 2 2 Protection reverse polarity protection overvoltage protection Sensor excitation 5 550 mVSS 350 mVSS 150 mVSS 75 mVSS 1 2 5 10 13 kHz DTA 9 13 16 21 23 kHz LDR Gain Determination...

Страница 14: ...rew Carefully remove the components of the measuring system from the packaging and ensure that the goods are forwarded in such a way that no damage can occur Check the delivery for completeness and sh...

Страница 15: ...before starting operation i Ensure careful handling during installation and operation 4 2 Controller 4 2 1 MSC7401 Model Fasten the controller of series MSC7401 by means of two M4 screws The position...

Страница 16: ...sensors 30 1 18 53 2 09 52 2 04 42 1 65 5 5 22 12 47 11 43 21 5 85 76 2 99 25 5 1 0 7 5 29 dia 4 3 17 dia Sensor connection Cable gland WS15 Clamping range 1 mm 5 mm Power and signal connection Cable...

Страница 17: ...isplacement sensors 30 1 18 53 2 09 52 2 04 42 1 65 5 5 22 12 47 11 43 76 2 99 4 3 17 dia 14 5 57 3 1 12 Sensor connection M9 5 pole socket Series 712 Binder Power and signal connection M12x1 plug 5 p...

Страница 18: ...f two M4 screws see Fig 4 The position of the mounting holes is shown in the drawing see Fig 4 The tightening torque for the cover screws is 0 9 Nm The maximum tightening torque for the SW15 M12 cable...

Страница 19: ...rs 65 2 56 38 1 50 5 5 22 34 2 1 35 54 2 13 36 6 1 44 25 5 1 105 4 13 21 5 85 152 5 98 4 3 17 dia 7 5 29 dia Power and signal connection Cable gland WS19 Clamping range 4 5 mm 10 mm Sensor connections...

Страница 20: ...ement sensors 38 1 50 65 2 56 105 4 13 4 3 17 dia 7 5 29 dia 15 5 61 4 1 16 124 6 4 90 5 5 22 54 2 13 34 2 1 35 36 6 1 44 Sensor connections M9 5 pole socket Series 712 Binder Power and signal connect...

Страница 21: ...required connect the mating plug e g MCVR 1 5 5 ST 3 81 Phoenix 1827156 see A 1 with the bus connector Position the MSC7602 controller on the DIN rail and press it down until it snaps in see Fig 6 2...

Страница 22: ...embly MSC7401 7802 7602 Miniature sensor controller for inductive displacement sensors 22 6 89 103 73 4 08 99 3 90 113 65 4 47 29 2 1 15 107 4 21 Fig 8 Dimensions of MSC7602 controller model dimension...

Страница 23: ...rences you may in addition guide the sensor cables through a sleeve shaped ferrite included in the scope of supply see 3 1 This ferrite must be mounted as close as possible to the input terminals Fast...

Страница 24: ...the power supply sensors signal output are on the controller see Fig 10 see Fig 11 Connections Power supply output side Cable gland SW19 clamping range 4 5 mm 10 mm Screw terminal connection AWG 16 up...

Страница 25: ...econdary center tap Primary Primary Sensor cable shield Fig 12 Pin assignment for the sensor at terminal block X2 full bridge Terminal block X2 Pin Cable 1 DTA x CA x DTA x CR x C701 x Braid 1 DTA x L...

Страница 26: ...block X2 Pin Cable 1 LDR x CA LVP 25 20 x Connector LDR x SA Sensor cable 1 C7210 x Shield sensor cable 1 Secondary center tap 2 Green 4 Black Secondary 3 White 1 Brown Secondary 4 Brown 3 Blue Prima...

Страница 27: ...sembly MSC7401 7802 7602 Miniature sensor controller for inductive displacement sensors 4 3 1 Power Supply and Signal X2 1 2 3 4 1 2 1 2 3 4 5 6 X1 X3 Fig 16 Pin assignment for supply and signal on th...

Страница 28: ...d view on pin side Assignment Pin X1 Color cable PC7400 6 4 5 pin Color cable PC5 5 IWT Analog output 1 Yellow 4 Black Supply voltage 2 White 1 Brown GND supply signal ground 3 Brown 3 Blue Shield hou...

Страница 29: ...ace the connections sec and sec Sensor pin assignment DTA LVDT Variant with cable gland X2 1 2 3 4 5 6 Connector 1 2 3 4 5 5 pin housing socket M9 Binder series 712 View on pin side Assignment Pin X2...

Страница 30: ...t with cable gland X2 1 2 3 4 5 6 Connector 1 2 3 4 5 5 pin housing socket M9 Binder series 712 View on pin side Assignment Pin X2 LDR x CA LVP 25 Z20 x Cable C7210 x 5 pin Shield 1 Housing Secondary...

Страница 31: ...s for the power supply sensors signal output are on the controller see Fig 4 Connections Power supply output side Cable gland SW19 clamping range 4 5 mm 10 mm Screw terminal connection AWG 16 up to AW...

Страница 32: ...econdary center tap Primary Primary Sensor cable shield Fig 23 Pin assignment for the sensor at terminal block X2 full bridge Terminal block X2 Pin Cable 1 DTA x CA x DTA x CR x C701 x Braid 1 DTA x L...

Страница 33: ...Pin Cable 1 LDR x CA LVP 25 20 x Connector LDR x SA Sensor cable 1 C7210 x Shield sensor cable 1 Secondary center tap 2 Green 4 Black Secondary 3 White 1 Brown Secondary 4 Brown 3 Blue Primary 5 Prim...

Страница 34: ...troller for inductive displacement sensors 4 4 1 Power Supply and Signal Sensor 1 Sensor 2 1 2 3 4 5 6 X2 1 1 2 3 4 5 6 X2 2 Menu Down Enter Up Chan E1 E2 Value X1 6 5 4 3 2 1 X3 D1 D2 D3 D4 Fig 27 Pi...

Страница 35: ...X1 Color cable PC7400 6 4 5 pin Color cable PC5 5 IWT Analog output for channel 2 1 Green 2 White Analog output for channel 1 2 Yellow 4 Black Supply voltage 3 White 1 Brown GND supply signal ground...

Страница 36: ...ec and sec Pin assignment Sensor 1 2 DTA LVDT Variant with cable gland Sensor 1 Sensor 2 1 2 3 4 5 6 X2 1 1 2 3 4 5 6 X2 2 Connector 1 2 3 4 5 5 pin housing socket M9 Binder series 712 View on pin sid...

Страница 37: ...Sensor 1 Sensor 2 1 2 3 4 5 6 X2 1 1 2 3 4 5 6 X2 2 Connector 1 2 3 4 5 5 pin housing socket M9 Binder series 712 View on pin side Assignment Pin X2 x LDR x CA LVP 25 Z20 x Cable C7210 x 5 pin Shield...

Страница 38: ...connector on the rear side The Sync signal is only available on the DIN rail bus connector and executed in series i e it is not dai sy chained in the bus connector All of the connections for the powe...

Страница 39: ...D supply signal ground 2 Brown Output signal 1 3 Yellow Output signal 2 4 Green Cable shield sensor 2 direct connection to DIN rail 5 Fig 36 Table for pin assignment of supply and analog output Assign...

Страница 40: ...4 5 Fig 38 Terminal block X2 2 Fig 39 Terminal block X2 1 Assignment Pin X2 x DTA x CA x DTA x CR x Cable C701 x DTA x CA x DTA xG8 x Secondary center tap 1 Gray Gray Gray Secondary 2 White White Bla...

Страница 41: ...Secondary 2 Brown Black Secondary 3 Green Green Primary 4 Yellow Yellow Primary 5 Gray Gray Cable shield sensor 1 2 see X1 and X3 Fig 41 Table for pin assignment sensor 1 2 LDR 4 5 3 Digital Interface...

Страница 42: ...up for approx 2 minutes while supply voltage is switched on i Observe the operating instructions of the sensors used i If a sensor is replaced the channel must be re parameterized and readjusted The...

Страница 43: ...see 4 4 3 see 4 5 2 Ensure that the wiring of the sensor connections signal cable and power supply connections are correct before connecting the controller to the power supply and turning it on see 4...

Страница 44: ...ctive displacement sensors Sensor 1 Sensor 2 1 2 3 4 5 6 X2 1 1 2 3 4 5 6 X2 2 Menu Down Enter Up Chan E1 E2 Value X1 6 5 4 3 2 1 X3 D1 D2 D3 D4 Menu Enter Chan E1 E2 Value Address Sync D1 D2 D3 D4 Fi...

Страница 45: ...l indicates the current channel with and the channel can be changed red and green Channel 1 green channel 2 red It flashes in corresponding color if the channel is not paramete rized Menu Enter Chan E...

Страница 46: ...ividual application specific settings It is divided into four function blocks see Fig 48 The 4 LEDs show the current position in the menu and the corresponding setting value at any time see 5 4 Altern...

Страница 47: ...tatus D3 D4 green Sensor recognition successful After successful recognition the system is ready for use The output signal is preset according to the factory setting as well as a rough adjustment of t...

Страница 48: ...sor model used After manual setting of the sensor parameters the adjustment of the system see 5 3 4 is recommended Sensor model Measuring range Sensor type Supply frequen cy Excitation voltage DTA 1x...

Страница 49: ...n set any 2 points within the measuring range and the corresponding signal values Factory settings The controller can be reset to the parameters stored by default see A 2 Zero point search This is a s...

Страница 50: ...s 5 4 Menu Structure Legend of the menu structure 1 O LED orange O LED orange flashing G LED green G LED green flashing R LED red R LED red flashing LED off SMR Start of measuring range MMR Mid of mea...

Страница 51: ...g 54 or zero point search see Fig 55 ENTER E1 level G Factory settings O Zero point search G MENU 3 sec Automatic sensor reco gnition ENTER G Successful G Successful E1 level R R Failed R Failed Senso...

Страница 52: ...e 51 D1 Channel D2 E1 D3 E2 D4 Value Next menu R Sensor parameter ENTER R Sensor type G DTA LVDT R LDR ENTER G G Frequency DTA LDR G 1 kHz 9 kHz O 2 kHz 13 kHz R 5 kHz 16 kHz R 10 kHz 21 kHz R O 13 kH...

Страница 53: ...the measu ring object is in the electrical center of the sensor G R ENTER G R The LED color changes depending on the position of the measuring object O Move the measuring object to position X2 1 and c...

Страница 54: ...ng object to position X0 until the output has reached U0 Lights orange when the measuring object is in the electrical center of the sensor ENTER G O The LED color changes depending on the position of...

Страница 55: ...played and you can skip example A G R R R Output situation sensor is not automatically recognized Press button 2x G R Menu point Sensor Parameter see 5 3 3 ENTER Confirm by pressing the ENTER button G...

Страница 56: ...Menu point Signal see 5 3 2 in delivery state the electronics works with automatic load recogni tion depending on the output load the LED D4 is red 4 20 mA or orange 2 10 V If the automatic settings s...

Страница 57: ...R button G G O Now use the arrow keys to set the voltage in such a way that the measuring device displays 6 00 V U0 ENTER Confirm by pressing the ENTER button G G O Now move the measuring object to th...

Страница 58: ...the approach LED D4 is green or switched off G G Go to the menu Adjustment see 5 3 4 ENTER Confirm by pressing the ENTER button G G G G G R Select 2 point adjustment ENTER Confirm by pressing the ENT...

Страница 59: ...ti Channel Operation When operating the MSC7401 MSC7602 MSC7802 models multi channel operation is possible i For multi channel operation a distance of at least 100 mm between the respective sensors is...

Страница 60: ...802 2 channel variants hold a special status When the addresses are firmly assigned via DIP switch see Fig 60 always both addresses are set e g channel 1 address 100 channel 2 address 99 However if th...

Страница 61: ...ON ON OFF ON ON ON 111011 120 119 OFF OFF ON ON ON ON 111100 122 121 ON OFF ON ON ON ON 111101 124 123 OFF ON ON ON ON ON 111110 126 125 ON ON ON ON ON ON 111111 Fig 60 Address assignment on the indu...

Страница 62: ...restrictions apply for sync operation All synchronized sensors must be operable with the supply frequency of the master sensor see 5 3 3 In sync mode no automatic sensor recognition is possible with...

Страница 63: ...e MSC7602 Channel 1 Slave Channel 2 Slave Sync signal Sync signal MSC7602 Channel 1 Slave Channel 2 Slave Sync signal Fig 62 Example of synchronization induSENSOR MSC7602 MSC7802 model The MSC7802 off...

Страница 64: ...ON or your dealer must be notified immediately The liability for material defects is 12 months from delivery Within this period defective parts except for wearing parts will be repaired or replaced fr...

Страница 65: ...sensor cables as well as the power and output cables from the controller Incorrect disposal may cause harm to the environment Dispose of the device its components and accessories as well as the packag...

Страница 66: ...C7400 6 4 Power and output cable length 6 m 4 core open ends with ferrules shielded OD 5 6 mm PC5 5 IWT Power and output cable connector M12x1 5 pin A coding length 5 m 5 core open ends OD 5 6 mm IP 6...

Страница 67: ...F2030 PNET Interface component to con nect Micro Epsilon sensors to Profinet via RS422 RS485 interface single channel system with DIN rail housing software integration into PLC with GSDML file certifi...

Страница 68: ...le mate plug for DIN rail mounting MCVR 1 5 5 ST 3 81 Phoenix 1827156 A 2 Factory Settings The controller is assigned with the following parameters by default Frequency response 50 Hz only adjustable...

Страница 69: ...e sensorTOOL offers you a documented software You will find them on www micro epsilon com A 3 1 Controller Search Connect the controller to a free USB port on your PC e g via IF7001 and connect the po...

Страница 70: ...displacement sensors In the drop down menu set the sensor group induSENSOR and with the sensor type induSENSOR MSC7xxx and activate the other settings see Fig 63 Then click the button Now the Search R...

Страница 71: ...on to set the basic settings for the serial interface Fig 65 Window Change serial configuration sensorTOOL i Set the baud rate to 256 000 A sensor address can be assigned for the sensor i Please obser...

Страница 72: ...ang Software MSC7401 7802 7602 Miniature sensor controller for inductive displacement sensors A 3 2 Measurement Menu To check your measurements a simple data acquisition is available Fig 66 View Measu...

Страница 73: ...63 Click the Reset Y Scale button to reset the Y scale to initial settings e g after zooming Click the Jump to Head button to display the current signal course A 3 2 2 Start Stop Start the data acqui...

Страница 74: ...h measure ment is recorded Time based Time based time can be set in milliseconds 1 Trigger Disabled Deactivated basic settings Continuous Manual trigger One shot sample based Sample can be set records...

Страница 75: ...to start acquiring the measurement data Click this button to stop recording Click this button to save the currently selected measurement value Click this button to cancel the recording Measurement CSV...

Страница 76: ...l curves of the sensors used Color Change the color settings of the single signal courses Mastering By activating the Mastering checkbox you can manually enter the master value Master now in the Data...

Страница 77: ...Page 77 Anhang Software MSC7401 7802 7602 Miniature sensor controller for inductive displacement sensors A 3 3 Single Value Menu Fig 74 Single value menu...

Страница 78: ...to be dis played The outputs are set before in the Settings menu under Output Output range and Adjust ment mA Sensor x user defined custom scaled mm The following channel selection can be set Output...

Страница 79: ...Page 79 Anhang Software MSC7401 7802 7602 Miniature sensor controller for inductive displacement sensors A 3 4 Menu Settings A 3 4 1 General Fig 75 View Settings General...

Страница 80: ...cognition Model setting User specific sensor setting Sensor recognition After switching on the controller automatically identifies the sensor After successful recognition the sensor model the associat...

Страница 81: ...displacement sensors A 3 4 2 Output After switching on the controller automatically analyzes the output load Depending on the result 4 20 mA or 2 10 V are automatically selected You can also set the...

Страница 82: ...on see 5 3 2 Frequency response 20 Hz 50 Hz 100 Hz 200 Hz 300 Hz Frequency response In order to achieve an optimal resolution it is recommended to reduce the frequency response as much as possible i P...

Страница 83: ...1 Two point adjustment Please make sure before the adjustment that the basic settings were carried out sensor configuration output signal and that the target can be positioned accordingly Start the se...

Страница 84: ...Page 84 Anhang Software MSC7401 7802 7602 Miniature sensor controller for inductive displacement sensors Fig 79 View 2 Two point adjustment...

Страница 85: ...e displacement sensors Repeat this process for the second position X2 Fig 80 View 3 Two point adjustment i Optionally you can enter the associated millimeter values which can be found under Measuremen...

Страница 86: ...for inductive displacement sensors The chart is divided into 3 areas Green Taught in range limited by X1 X2 and the associated output signals White Usable range outside the taught in range Red Unavai...

Страница 87: ...sic settings were carried out sensor configuration output signal and that the target can be positioned accordingly Start the sensor adjustment via the Start button Then move the target to the zero poi...

Страница 88: ...Miniature sensor controller for inductive displacement sensors Now move the target inside the midrange to point X2 Also enter the desired output value there and accept it by pressing the button Accep...

Страница 89: ...the zero point i Optionally you can enter the associated millimeter values which can be found under Measurement and the additional designation Custom 1 The chart is divided into 3 areas Green Taught...

Страница 90: ...uctive displacement sensors A 3 5 Info Menu Fig 84 View Info This window provides the current overview of the controller information sensor information diagnostic infor mation and the currently connec...

Страница 91: ...r to the clipboard Fig 85 Copy to clipboard button By pressing the Factory reset button you can restore the factory settings Fig 86 Factory reset button Export settings opens the explorer to store the...

Страница 92: ...To do so you can use e g the PC sensorTOOL and the IF7001 USB single channel RS485 USB converter A 4 2 Hardware Configuration Transmission technology UART Electrical level RS485 Baud rate 256 000 baud...

Страница 93: ...0 0x00 0x00 0xE8 0x03 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x2E 0xB2 0x21 0x00 0x00 0x00 0x00 0x00 0x4D 0x53 0x43 0x37 0x34 0x30 0x31 0x20 0x20 0x20 0x20 0x20 0x20 0x2...

Страница 94: ...Afterwards a reset is necessary This can be done by sending the reset message or by disconnecting the controller from power supply 1 DA 126 5 DA new 124 2 SA 1 3 CH Checksum Send Bytes 5 13 4 A 4 4 3...

Страница 95: ...0x16 Result Description Format Example Unscaled value Bytes 8 11 4 bytes float little endian 0x3F6147AE float 0 88 V Scaled value Bytes 12 15 4 bytes float little endian If this value is 0 the cont ro...

Страница 96: ...N MESSTECHNIK GmbH Co KG Koenigbacher Str 15 94496 Ortenburg Germany Phone 49 8542 168 0 Fax 49 8542 168 90 info micro epsilon com www micro epsilon com X9751377 B011129HDR X9751377 B01 MICRO EPSILON...

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